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OPERATING INSTRUCTIONS
6/18/07
SKORPION™ Process Air Heater
SKORPION ™ Model
F075615 1.5kW 120V 1PH 12.5A
F075616 3.0kW 240V 1PH 12.5A
SHOCK HAZARD!
Only qualified individuals should install this heater and related controls.
Follow all applicable electrical codes and use proper wiring.
BURN HAZARD!
Avoid contact with the heater nozzle during or soon after operation.
EXPLOSION HAZARD!
Heater
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OPERATING INSTRUCTIONS 6/18/07 Warranty OSRAM SYLVANIA warrants that all products to be delivered hereunder will be free from defects in material and workmanship at the time of delivery. OSRAM SYLVANIA's obligation under this warranty shall be limited to (at its option) repairing, replacing, or granting a credit at the prices invoiced at the time of shipment for any of said products. This warranty shall not apply to any such products which shall have been repaired or altere
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OPERATING INSTRUCTIONS 6/18/07 Overview The SKORPION ™ Process Air Heater from OSRAM SYLVANIA represents the perfect combination of power, size, reliability and control in Air Heating technology. With a closed-loop PID temperature control system, the SKORPION ™ produces air temperatures from 1200°F (650°C) (120V version) to 1400°F (760°C) (240V version), to ensure precise control of your process. If used correctly, an element life of 5000 hours or greater can be expected.
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OPERATING INSTRUCTIONS 6/18/07 4. When turning the heater off the heater power (S2) may be turned off and the blower (S1) left on to cool the heater housing assembly. This is suggested to prevent burn injury of personnel around the heater but is not necessary for safety of the heater element. NOTES: • Heater Voltage is regulated by a Solid State Relay (SSR), which is turned ON and OFF rapidly according to the temperature controller DC OUT signal. A “zero cross” type SSR is us
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OPERATING INSTRUCTIONS 6/18/07 Replacement Parts List and Accessories Replacement part numbers SKORPION ™ Model Heating Temp Power Nozzle Blower Element Control Control Tube F075615 1.5kW 120V 1PH 12.5A F205526 F205499 F205486 F205513 F205494 F075616 3.0kW 240V 1PH 12.5A F205502 F205499 F205486 F205512 F205494 Optional Attachments (all models) F075744 High Flow Nozzle 21mm (1”) diameter F075745 Standard Flare 150mm x
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OPERATING INSTRUCTIONS 6/18/07 4. Using masking tape or other method, mark each wire going to the back of the controller with a number 1-9, corresponding to its terminal location. This is CRITICAL to ensure proper wiring to the new controller. 5. Using a small screwdriver, loosen and remove the wires from the terminals at the rear of the temperature controller. 6. Remove temperature controller completely from the faceplate. 7. Install new temperature controller halfway into facep
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OPERATING INSTRUCTIONS 6/18/07 SKORPION ™ 120V/240V Dimensions OSRAM SYLVANIA 131 Portsmouth Avenue Exeter, NH 03833 USA Tel: 603-772-4331 Fax: 603-772-1072 7
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OPERATING INSTRUCTIONS 6/18/07 SKORPION ™ High Flow Nozzle P/N F075744 21mm (1” dia.) (includes #8-32 set screw) OSRAM SYLVANIA 131 Portsmouth Avenue Exeter, NH 03833 USA Tel: 603-772-4331 Fax: 603-772-1072 8
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OPERATING INSTRUCTIONS 6/18/07 SKORPION ™ Standard Flare P/N F075745 150mm x 12mm (6”x.5”) (includes #8-32 set screw) OSRAM SYLVANIA 131 Portsmouth Avenue Exeter, NH 03833 USA Tel: 603-772-4331 Fax: 603-772-1072 9
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OPERATING INSTRUCTIONS 6/18/07 SKORPION ™ Wide Flare P/N F075746 300mm x 4mm (12”x 0.16”) (includes #8-32 set screw) OSRAM SYLVANIA 131 Portsmouth Avenue Exeter, NH 03833 USA Tel: 603-772-4331 Fax: 603-772-1072 10