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Instructions – Parts List
15:1 Fire-Ball 300 Pumps
306531AD
For pumping petroleum–based undercoating material.
2700 psi (18.6 MPa, 186 bar) Maximum Working Pressure
180 psi (1.2 Ma, 12 bar) Maximum Air Input Pressure
Model No. 206405, Series K
35 lb. pail size
Model No. 206699, Series J
120 lb. drum size
Model No. 206700, Series J
400 lb. drum size
Important Safety instructions
Read all warnings and instructions in this manual.
Save these instructions.
WARNING
This product is designed to be us
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Symbols Caution Symbol Warning Symbol WARNING CAUTION This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to injury or death if you do not follow the instructions. or destruction of equipment if you do not follow the instructions. WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury. INSTRUCTIONS This equipment is for professional use only. Read all instruction manu
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WARNING SKIN INJECTION HAZARD Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgical treatment.. Do not point the gun at anyone or at any part of the body. Do not put your hand or fingers over the spray tip. Do not
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WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. Ground the equipment and the object being sprayed. Refer to Grounding on page 7. If there is any static sparking or you feel an electric shock while using this equipment, stop spray- ing immediately. Do not use the equipment until you identify and correct the problem. Provide fresh air ventilation to avoid the bu
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Notes 306531 5
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Installation E FG H J K A B M C D L KEY A Electrically Conductive Air Hose N B Female Quick Disconnect Coupler C Male Quick Disconnect Fitting D Air Line Filter E Air Regulator and Gauge F Bleed-Type Master Air Valve G Air Line Lubricator H Pump Runaway Valve J Pump Air Inlet K Ground Wire 1/2 in. L Pressure Drain Valve (13 mm) M Electrically Conductive Fluid Hose N Spray Gun 04209 Fig. 1 NOTE: Reference numbers and letters in parentheses System Accessories in the text refer to the callouts in
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Installation Pump: use a ground wire and clamp as shown CAUTION below. Provide a bracket for mounting the air accessories. Truck bed or platform: according to your local code. The fittings are not strong enough to support the accessories and may cause one or more to break. Fluid hoses: use only electrically conductive hoses. Air compressor: follow manufacturer’s recommen- NOTE: Install the accessories in the order shown in dations. Figure 1. Spray gun: grounding is obtained through con
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Operation Pressure Relief Procedure WARNING WARNING Never operate the pump with the warning plate (20) or the identification plate (40) removed. These SKIN INJECTION HAZARD plates protect your fingers from pinching or am- The system pressure must be manually putation by moving parts in the air motor. relieved to prevent the system from starting or spraying accidentally. Fluid under high pressure can be injected through the Starting and Adjusting the Pump skin and cause serious injury. To reduce
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Notes 306531 9
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Maintenance Shutdown and General Care Flushing WARNING WARNING To reduce the risk of serious injury whenever you To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. Pressure Relief Procedure on page 8. 1. To reduce the risk of skin injection, static sparking Always relieve the pressure when you shut down or splashing, Relieve the Pressure before flush-
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Maintenance Packing Nut Adjustment WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. PISTON WARNING Keep your hand and fingers away from the piston PINCH POINT when it is moving. As the piston moves into the pump base it can amputate fingers or break tools caught between the moving parts. Note the pinch BASE point shown in Fig. 3. Be sure all air and fluid pressure is fully relieved before adjustin
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Troubleshooting WARNING WARNING To reduce the risk of serious injury whenever you Never operate the pump with the warning plate are instructed to relieve pressure, always follow the (20) or the identification plate (40) removed. These Pressure Relief Procedure on page 8. plates protect your fingers from pinching or ampu- tation by moving parts in the air motor. Relieve the Pressure before you check or service any NOTE: Check all other possible problems and solu- system equipment. tions before d
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Air Motor Service Before you start: CAUTION Have all necessary parts on hand. Always replace To avoid damaging the cylinder wall, lift the the glands and bearing when replacing the pack- cylinder (51) straight up off the piston (59). Never tilt the ings. Use all the parts in the repair kits for the best cylinder as it is being removed. results. See page 18 to order the kits. Air Motor Repair Kit 206728. Parts included in 8. Remove the six screws (25). See Fig. 6. Pull the this kit are mar
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Air Motor Service M 2 54 1 30 31 37 28 54 53† 34† 58 3 45† 35 33† L 33† 45† 32† 33† 32† 1 36† 0.145” (3.7 mm) 59 55 45† 59 58 53† 33† 45† Cutaway View 1 To remove toggles: push in, swing up, ease out. Push toggles (M) in and then up (shown in down position). 2 Cut off tops of poppets as indicated by dotted lines. 1 3 Turn wires up. 04119 04118 Fig. 8 Fig. 7 10. Remove the lockwires (34†) from the adjusting Reassembly nuts (33†) of the transfer valves. Screw the top nuts off. Screw the poppet va
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Air Motor Service 6. Install the bottom adjusting nuts (33) on the poppet 9. Manually push on the piston rod (41) to move the valve stems (45†) and screw the stems into the piston (59) up as far as it will go. Grip the trip rod grommets (32†). Screw the top nuts (33†) on the (54) with padded pliers and screw the cylinder cap stems. Before installing the lockwires (34†) in the nut (47) onto the trip rod. Pull the piston rod (41) to adjusting nuts, use the gauge 171818 to adjust move the piston d
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Displacement Pump Service Before you start: 1. Have all necessary parts on hand. Whenever you replace the packings, also replace the glands and bearing. If you are using a repair kit, use all the parts for the best results. See the parts pages to order the kits. 2. Displacement Pump Repair Kit 206925 includes repair parts for the pump throat and piston. Parts included in the kit are marked with one asterisk, for example (6*), in the text and drawings. 3. To replace the throat packings, which are
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Displacement Pump Service NOTE: If the pressure-fit brass bearing (15*) needs to 10. Install the gasket (7*[). Screw the riser tube (12) be replaced, clamp it in a vise and drive the piston into the air motor base (55). body (13) out with a plastic hammer. The new bearing 11. Reinstall the ball (3*), gasket (7), ball stop (21) and must be started onto the piston body squarely. other gasket (7) in the intake valve housing (22). 8. Clean and inspect the parts and replace any that Screw the housin
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Parts Model 206405, Series K 35 lb. pail size 39† 38 47 40 55 27 25 51 60 63 28 35 34† 29 10 33† 37 20 53† 24 31 14 30 32† 33† 57 2* *4 54 19* 58 6* 59 18* †36 17* 16* 46 45† 15* 13 41 7*† *4 12 42 44* 43 50* 7 21 7 48* 3* 49* 22 04213B 18 306531
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Parts Model 206405, Series K 35 lb. pail size Ref Ref No. Part No. Description Qty. No. Part No. Description Qty. 2* 100114 BALL, steel, 0.44” (11.2 mm) dia. 1 37 160623 . ARM, toggle 2 3* 100400 BALL, steel, 0.75” (19 mm) dia. 1 38 160624 . O-RING, nitrile rubber 1 4* 101579 PIN, roll, 0.12” (3.2 mm) dia., 39† 160625 . O-RING, nitrile rubber 1 0.75” (19 mm) long 3 40** 234577 . PLATE, identification, 6* 150451 GASKET, copper 1 with muffler 1 7*† 150694 GASKET, copper 41 160639 . ROD, piston 1
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Parts Model 206699, Series J 39† 120 lb. drum size 40 47 38 Model 206700, Series J 400 lb. drum size 27 55 25 51 60 63 35 28 29 34† 37 33† 10 31 53† 20 30 24 14 32† 33† 57 *4 2* 58 19* 54 6* 59 18* 17* †36 16* 45† 15* 46 13 41 7*† *4 42 12 44* 43 50* 7 21 7 48* 3* 49* 22 04214B 20 306531
