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Operating and Assembly Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and
others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for
future reference.
Airless
Paint Sprayers
For questions, parts and accessories: 1-800-626-4401
Models PS270D, PS271D and PS290D
Operating Po
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Operating Instructions and Assembly Instructions Airless Paint Sprayers Description Table of Contents Airless paint sprayers are capable of spraying a wide variety Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 of latex, oil-based, and alkyd paints, as well as stains, Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 preservatives and other non-abrasive finishes. Application Chart . . . . . . . . . . . . . . . .
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Operating Instructions and Assembly Instructions Airless Paint Sprayers GENERAL SAFETy Safety Guidelines 1. SAVE THESE IMPORTANT SAFETy INSTRUCTIONS INSTRUCTIONS - To Grounding SAvE THESE INSTRUCTIONS MANUAL TEST RESET reduce the risks of fire Pin This manual contains information or explosion, electrical that is very important to know shock, and injury to and understand. This information Figure 1 - Grounding persons, read and understand is provided for SAFETY and to all instructions
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Operating Instructions and Assembly Instructions Airless Paint Sprayers NOTE: If gun sprays while in the locked removing the nozzle tip, follow the manufacturer’s instructions for position follow instructions in Spray turning off the unit and relieving Gun Maintenance section for trigger SkIN INjECTION HAzARD: the pressure. lock. ● High pressure spray can inject toxins ● Do not leave the unit energized or into blood stream. If injection ● Verify that all connections are under pressure
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Operating Instructions and Assembly Instructions Airless Paint Sprayers Before servicing or resting: Do not spray acids, excess of those specified by the corrosive materials, manufacturer. 1. Turn the Prime/Spray Control to the toxic chemicals, fertilizers or pesticides. PRIME position. ● Do not use the hose as a strength using these materials could result in member to pull or lift the death or serious injury. 2. Turn the pressure control to LOW equipment. PRESSURE/HYDRAULIC BLEE
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Operating Instructions and Assembly Instructions Airless Paint Sprayers Assembly Instructions Pump Assembly Optional 2nd TOOLS REqUIRED: Prime/Spray Hose Adapter Hose Adapter u 3/4 in. or Adjustable Wrench Valve u 5/8 in. or Adjustable Wrench Outlet Valve Housing ASSEMbLy 1. Open packaging and check contents. Inlet 2. Remove the equipment and all parts Valve from the carton. 3. If sprayer is on stand, no further Suction frame assembly is necessary. Assembly Pressure If spraye
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Operating Instructions and Assembly Instructions Airless Paint Sprayers Preparation (Continued) Starting Instructions DO NOT ATTACH THE SUCTION 2 ASSEMbLy UNTIL INSTRUCTED TO DO 1 SO IN STEP 3. 1. Remove inlet valve cap and with your smallest finger, push on inlet valve stem to ensure it moves freely. 2. Push outlet prime button three times to ensure outlet valve is moving freely. Push Outlet Use Finger to Prime Button Check Inlet Valve 3. Attach suction assembly and bypass tube sec
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Operating Instructions and Assembly Instructions Airless Paint Sprayers the paint due to air exposure. Follow Preparation (Continued) paint manufacturers’ recommendations 10. After completing the flush/testing on thinning paint. process, purge the pump of fluid. 12. When pure paint appears from 11. Repeat the preceding steps using spray tip rotate tip to the SPRAY paint instead of cleaning solvent. position. The system is now ready NOTE: Strain and thin paint before for use. using. All
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Operating Instructions and Assembly Instructions Airless Paint Sprayers Spraying Instructions HOW TO CHANGE SPRAy TIPS (Continued) It may be necessary to change spray tips during a paint job. Follow these steps INTERMITTENT USE for safe, easy tip changes. If you are spraying and decide to stop for several minutes, lock the spray 1. Depressurize and turn off unit per gun trigger and submerge the tip in manufacturer’s instructions. a container of water (See Figure on 2. Engage gun trigger l
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Operating Instructions and Assembly Instructions Airless Paint Sprayers Cleanup Temporary Cleanup CLEANUP FOR OvERNIGHT STORAGE NOTE: Cleaning and maintenance 1 of the pump are the most important steps you can take to ensure proper 2 operation and a long life for your airless paint sprayer. Please follow the cleaning instructions carefully and . . . WEAR ALL NECESSARy SAFETy GEAR NECESSARy TOOLS / MATERIALS: To Lock Locked • One (1) bucket Engage Trigger Lock • Water Turn Prime/Spray •
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Operating Instructions and Assembly Instructions Airless Paint Sprayers CLEANUP FOR CHANGING PAINTS Cleaning Pump OR TEMPORARy STORAGE FOR MORE THAN ONE NIGHT WEAR ALL NECESSARy 1 SAFETy GEAR 2 NECESSARy TOOLS / MATERIALS: • Pliers • Rag • Gloves • Two (2) buckets • At least one (1) gallon of cleaning fluid Turn power switch to ON • c leaning brush (shown in the OFF position) NOTE: Do NOT disconnect any hoses. Turn Prime/Spray NOTE: Refer to coating manufacturer Control to PRIME for
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Operating Instructions and Assembly Instructions Airless Paint Sprayers CLEANUP FOR CHANGING PAINTS Cleaning Hose and Gun OR TEMPORARy STORAGE FOR MORE THAN ONE NIGHT (Continued) 8 Allow the cleaning fluid to continue 7 circulating for approximately 10 9 minutes. 7. Turn pressure to HIGH (completely clockwise). 8. Turn prime/spray control to SPRAY/ ROLL position. Turn Prime/ Spray 9. If reversible tip is used, rotate spray Control to SPRAY (knob is vertical) tip to CLEAN position. If Re
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Operating Instructions and Assembly Instructions Airless Paint Sprayers CLEANUP FOR CHANGING PAINTS OR Finishing Touches/Shutdown TEMPORARy STORAGE FOR MORE THAN ONE NIGHT (Continued) 17. Make sure prime/spray control is in 17 SPRAY position to reduce dribbling. 18. Turn pressure to LOW (completely counterclockwise). 19. Turn power switch to OFF position. 20. With gun pointed in safe direction pull trigger with lock released to relieve any pressure in hose. Prime/Spray is 21. Engage gu
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P L A S T I C W R A P Operating Instructions and Assembly Instructions Airless Paint Sprayers Water based Paint Storage SHORT TERM (LESS THAN ONE WEEk) 1 2 WEAR ALL NECESSARy SAFETy GEAR NECESSARy TOOLS / MATERIALS: • Pump Protector Solution Pump Protector • Plastic Wrap WASTE bUCkET PUMP • 3/4 in. or Adjustable Wrench PROTECTION SOLUTION OIL OR ALKYD BASED PAINT Place Suction If sprayer cleaned with mineral spirits, Prepare Pump Assembly in simply wrap suction filter housing Protecto
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Operating Instructions and Assembly Instructions Airless Paint Sprayers TIP SEAL AND WASHER Spray Gun Maintenance pump damage may Occasionally, you will need to replace occur if these the silver seal and clear washer located instructions are not followed. inside the tip base. Before performing 1. To replace seal and washer, first any maintenance, loosen tip base with adjustable make sure to relieve pressure from wrench, and then remove by hand. system and disconnect power from
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Operating Instructions and Assembly Instructions Airless Paint Sprayers Maintenance Chart Maintenance User Item Check Replace Serviceable? Detail Notes Before each use Yes Product safety As required See parts listing for location of product safety labels labels and related part numbers. Before each use Yes Trigger adjustment See trigger lock warning under Spray Gun Maintenance. Before each use Yes Airless hose Read information on the hang tag attached to the high pressure hose for instru
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Operating Instructions and Assembly Instructions Airless Paint Sprayers Notes www.chpower.com 17
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Operating Instructions and Assembly Instructions for Replacement parts and Accessories, c ontact Your l ocal Service c enter or c all 1-800-626-4401 Please provide following information: Address parts correspondence to: - Model number Campbell Hausfeld - Serial number (if any) Attn: c ustomer Service - Part descriptions and number as shown in parts list 100 Production Drive Harrison, OH 45030 U.S.A. Ref. Part 1 No. Description No. qty. 1 Faceplate screws HP007118AV 10 2 2 Fac
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Operating Instructions and Assembly Instructions for Replacement parts and Accessories, c ontact Your l ocal Service c enter or c all 1-800-626-4401 Please provide following information: Address parts correspondence to: - Model number Campbell Hausfeld - Serial number (if any) Attn: c ustomer Service - Part descriptions and number as shown in parts list 100 Production Drive Harrison, OH 45030 U.S.A. 1 11 12 14 (2x) 10 (2x) 18 2 8 7 19 (4x) 6 5 4 3 20 15 14 17 AL1860 - Metal (Pro) 16
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Operating Instructions and Assembly Instructions for Replacement parts and Accessories, c ontact Your l ocal Service c enter or c all 1-800-626-4401 Please provide following information: Address parts correspondence to: - Model number Campbell Hausfeld - Serial number (if any) Attn: c ustomer Service - Part descriptions and number as shown in parts list 100 Production Drive Harrison, OH 45030 U.S.A. 1 2 3 4 4 7 5 6 8 Replacement Parts List Ref. Part Ref. Part No. Description No