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Operating Instructions and Parts Manual
HV2100, HV2105
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
HVLP Paint Sprayers
BUILT TO LAST
Thank you for purchasing a Campbell Hausfeld product. If you have any te
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Operating Instructions and Parts Manual HV2100, HV2105 Table of Contents Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Additional Instructions for Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Model HV2105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 General Safety Information . . . . . . . . . . . . . . . . . . . . . . .2 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers • When not in use, be sure to disconnect 1. For any questions regarding proper General Safety the hose and place the gun on a solid, installation of the ground plug, level surface or in the turbine gun storage Information (Cont.) consult a qualified (licensed or area to avoid tipping. certified) electrician. GROUNDING INSTRUCTIONS 2. Do not modify the plug provided. If SPECIAL NOTE ON LACQUERS AND This product must be pr
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Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers turbine in a warm environment or Pre-Operation How Your HVLP in direct sunlight. PREPARING TO USE YOUR HVLP System Works FAMILIARIZING YOURSELF WITH TURBINE SYSTEM Your turbine system has three YOUR SPRAY GUN 1. Connect the air hose to the turbine. components: the turbine unit, an air HVLP Spray Gun: Pull back the spring loaded quick hose and a spray gun. The turbine unit, 1. Slide the lever to one side, disconnect couple
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Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers properties of the coating selected (see a connected wet film. Achieving a Pre-Operation (Cont.) Table 4). smooth, level surface will depend on 4. Loosen the air cap locking ring one the proper relationship between HVLP TURBINE PROPERTIES: Each or two turns. This will feather the available atomizing pressure, the turbine unit offers the finisher a top and bottom of the fan pattern viscosity of the coating being applied max
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Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers spray gun closer or further away from vertical pattern for spraying up and Pre-Operation (Cont.) your work piece. A little practice will down, and the third will produce a PREPARING TO SPRAY enable you to master this technique. round pattern to spray small or narrow After some practice, you should be pieces. (See Figure 2.) PRACTICE: Practice using your spray ready to spray your coating of choice gun by following these st
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Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers coatings can harden in your spray gun Continue spraying in the opposite Operation (Cont.) quickly, making cleaning difficult or direction overlapping your previous 13. Pull the trigger. Notice the pattern impossible. Read manufacturer’s coat by 1/3 to 1/2. When finished, you has become smaller. (You can coating instructions to help determine should have an even wet coat on your continue reducing the material how quickly a
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Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers USING OPTIONAL ACCESSORIES NOTE: Do not place pressure pot onto Operation (Cont.) WITH SPRAY GUN the cart or insert handle into cart base USING PRESSURE POTS WITH until the turbine unit is firmly bolted OPTION 1: In parts diagram on page TURBINE SYSTEMS (HV2105) and secured to the cart. Using the cart 14, locate Item No. 13. Most turbine When using a remote cup or pressure without the turbine installed can result spray gu
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Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers 6. Take the other end of the black 4. Plug the power cord into a proper Additional fluid hose and attach it to the grounded receptacle outlet. Instructions for Model paint outlet (marked on the pot). If you are using an NOTICE extension cord, it is Secure and tighten. HV2105 (Cont.) imperative to use at least a 12 gauge 7. Locate the compressor under the return valve, leaving the valve cord to avoid damage to electrical
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Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers spray gun, the pressure pot and the Additional Maintenance fluid line. While it is possible to Instructions for Model TURBINE MAINTENANCE leave fluid in the pressure pot between uses, be sure that all The turbine unit needs very little HV2105 (3F485) (Cont.) materials are compatible with the maintenance. The motor has sealed NOTE: The following action should be components of the pressure pot to bearings that are pre-lubri
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Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers Maintenance (Cont.) necessary to remove the tip/nozzle and needle for cleaning, the following procedure should be used: a. Unscrew the material flow knob. Remove the needle spring, and then withdraw the needle. b. Remove the tip. c. Clean both tip and needle using cleaner or water and a brush. d. Reassemble all parts, making sure that all washers and gaskets are replaced correctly. e. Oil the needle spring and put a spot
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Operating Instructions and Parts Manual HV2100, HV2105 HVLP Paint Sprayers Troubleshooting Chart Symptom Possible Cause(s) Corrective Action 1. Cup not pressurizing due to No paint comes out when 1. Check air feed tube/one way air valve and air feed loose fittings trigger is pulled connector. 2. Cup not pressurizing due to loose cup connection 2. Make sure cup is screwed on or clamped on tightly. 3. Cup top gasket damaged 3. Check for damage and replace if necessary. 4. Blockage in “C” shaped tu
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Operating Instructions and Parts Manual HV2100, HV2105 For Replacement Parts, Call 1-800-626-4401 Please provide following information: Address parts correspondence to: -Model number Campbell Hausfeld -Serial number (if any) 100 Production Drive -Part descriptions and number as shown in parts list Harrison, OH 45030 U.S.A. Turbine Repair Parts 2-1/2 Gallon (10L) Cart Filter Assembly and Fluid Feed System Part No. CH4098 Part No. HV210510AV 25’ Air Hose 5’ Whip Hose Part No. HV0126 Part No. HV0
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Operating Instructions and Parts Manual HV2100, HV2105 Spray Gun with Quick Release Cup www.chpower.com 14
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HV2100, HV2105 Operating Instructions and Parts Manual For Replacement Parts, Call 1-800-626-4401 Please provide following information: Address parts correspondence to: -Model number Campbell Hausfeld -Serial number (if any) 100 Production Drive -Part descriptions and number as shown in parts list Harrison, OH 45030 U.S.A. Parts List for Spray Gun with Quick Release Cup Ref. No. Description Part Number Qty. 1 Air cap ring A.5200 1 2 Air cap #2 HV104505AV 1 Air cap #3 A.5297 1 3 Air distributor
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Operating Instructions and Parts Manual HV2100, HV2105 Cart Assembly For Model HV2105 only www.chpower.com 16
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Operating Instructions and Parts Manual HV2100, HV2105 Parts List for Cart Assembly, For Model No. HV2105 Only Ref. No. Description Part Number Qty. 1 Cart base plate paint blue A.4554 1 2 Cart axle (zinc plated) A.4555 1 3 Wheel spacer (6061 alu.) A.4556 2 4 10” x 1-3/4” wheel A.4558 2 5 1/2” Axle cap A.4374 2 6 Frame tube (chrome) A.4551 2 7 Rubber tip for frame tube A.4559 2 8 Handle button A.4560 2 9 1/4” x 20 x 1-1/4” Hex bolt plated .5. A.4364 4 10 1/4” SAE F/W plated washer A.4300 20 11 1
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Operating Instructions and Parts Manual HV2100, HV2105 Fluid Tank Assembly For Model HV2105 only www.chpower.com 18
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Operating Instructions and Parts Manual HV2100, HV2105 Parts List for Fluid Tank Assembly, For Model No. HV2105 Only Ref. No. Description Part Number Qty. 1 Fluid tank A.4901 1 2 Lid assembly A.4902 1 3 Handle A.4903 1 4 Gasket A.4904 1 5 Material pickup tube A.4905 1 6 Material filter housing A.4906 1 7 Filter base A.4907 1 8 Material filter element A.4908 1 9 Snap ring A.4909 1 10 T-bolt A.4910 4 11 Washer A.4911 4 12 Wing nut A.4912 4 13 Pressure regulator A.4913 1 14 Pressure gauge A.4914 1
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Operating Instructions and Parts Manual HV2100, HV2105 Limited Warranty 1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Paint Application Systems and all Paint Application Accessories - 1 year, Serious Duty Paint Application Systems - 3 years, Extreme Duty Paint Application Systems - 5 years. 2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld/A Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: 1-800-626-4401. 3. WH
