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211718 LOADER MOUNTING KIT
For 1009, 1012 Loaders
®
On Mahindra Tractors
2815, 3215
FWA
Includes Hose Kit
1014620
Tested. Proven. Unbeatable.
SAVE THIS
MANUAL!
Include it with
your Loader Manual.
It contains safety,
operation, and repair
part information
not found in other
manuals.
MAN0530
(6/30/2006)
INSTALLATION MANUAL
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TO THE DEALER: ® Assembly and proper installation of this product is the responsibility of the Woods dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Loader Operator’s Manual are completed before releasing equipment to the owner. TO THE OWNER: Read this manual and Loader Operator’s Manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manua
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! must be surgically removed as soon as possible by ! a doctor familiar with this form of injury or gan- LEA EL INSTRUCTIVO! grene, serious injury, or death will result. CON- Si no lee Ingles, pida ayuda a TACT A PHYSICIAN IMMEDIATELY IF FLUID alguien que si lo lea para que le ENTERS SKIN OR EYES. DO NOT DELAY. traduzca las medidas de seguridad. Check that all hardware is properly installed. Always tighten to torque chart specificat
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211718 LOADER MOUNTING KIT CAUTION ■ Only use 211718 Loader Mounting Kit for Always wear relatively tight and belted clothing mounting Woods 1009 and 1012 loaders on Mahin- to avoid getting caught in moving parts. Wear ® sturdy, rough-soled work shoes and protective dra 2815 and 3215 tractors. Any other use or mod- equipment for eyes, hair, hands, hearing, and head; ification of these mounting kits may result in and respirator or filter mask where appropriate serious injury or death.
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Install Right and Left Rear Mounts 1. Using a lifting device, align right mount (1) with holes on tractor mounting pad. 2. Secure right mount to mounting pad using four cap screws (11) and hardened flat washers (13). See Figure 1 and Figure 2. 3. Secure mount to tractor frame using four cap screws (7) and hardened flat washers (13). 13 4. Repeat steps to install left rear mount (2). 11 13 DP1 7 Figure 1. Right Rear Mount Installed 1. 1020638 Right rear mount 2. 1020639 Left rear mount 7. 10
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Install Rear Axle Plates 1. Remove three bolts from lower axle housing. 2. Place axle plate (4) over axle housing and secure using two cap screws (8) and hardened flat wash- ers (14) in the middle and rear holes. 3. Install cap screw (9) and hardened flat washer (12) in the front hole. 4. Repeat steps to install second axle plate on oppo- 12 site of tractor. 9 14 4. 1020649 Axle plate 4 8 8. 307309 M12 x 1.75P x 60 mm HHCS 9. 32333 M10 x 1.25P x 50 mm HHCS 12. 44546 3/8 Hardened flat washer
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Install Cross Brace 1. Place cross brace (3) between right (5) and left (6) rear rails and right (1) and left (2) rear mounts. 2. Secure parts together using six cap screws (10) (three per side), hardened flat washers (13), and hex nuts (15). 1. 1020638 Right rear mount (not shown) 2. 1020639 Left rear mount 3. 1020646 Cross brace 5. 1020650 Right rear rail 6. 1020651 Left rear rail 10. 33757 M14 x 2.0P x 60 mm HHCS 13. 46070 9/16 Hardened flat washer 15. 307825 M14 x 2.0P Hex nut Figure 5. C
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Torque Hardware Torque hardware to specifications listed below. TORQUE SPECIFICATIONS Wrench Ref Hex Head Cap Screw Qty Size Required Torque 7 M14 x 1.5P x 110 mm 8 21mm 87 lbs-ft (118 N-m) 8 M12 x 1.75P x 60 mm 4 18 mm 50 lbs-ft (68 N-m) 9 M10 x 1.25P x 50 mm 2 16 mm 30 lbs-ft (41 N-m) 10 M14 x 2.0P x 60 mm 12 21 mm 80 lbs-ft (109 N-m) 11 M14 x 2.0P x 40 mm CL109 8 21 mm 111 lbs-ft (151 N-m) Install Grill Guard (Optional) 1. Align grill guard (16) with holes on front of tractor frame and secu
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1014620 HOSE KIT INSTALLATION Keep hands and body away from pressurized Protective hose sleeves must cover all hydrau- lines. Use paper or cardboard, not hands or other lic hoses within 20 inches of the operator and be body parts to check for leaks. Wear safety goggles. secured onto metal hose fittings. Replace hoses or Hydraulic fluid under pressure can easily penetrate sleeves if damaged or if protective sleeve cannot skin and will cause serious injury or death. be properly
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Install Hydraulic Fittings to Tractor IMPORTANT ■ Incorrect installation can damage tractor hydraulic system. Read and understand T instructions in tractor manual before connecting. 1. Locate the hydraulic manifold block on the right P side of the tractor chassis, below and in front of the operator’s platform. 2. Remove three hex head pipe plugs from manifold block ports. NOTE: Use thread sealant on all pipe thread N connections and tighten securely to prevent DP5 leaks. Figure 15. Tractor
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Connect Hydraulic Hoses 1. Remove hydraulic fitting from the PBY port on the control valve. 2. Install elbow (4) into PBY port. 3. Connect end of hose (1) to the IN, OUT and PBY ports on the control valve. 4. Route hoses along inside right loader mount. 5. Connect hose (1) from the IN port on the control valve to the (P) port on the hydraulic manifold. 6. Connect second hose (1) from the OUT port on the control valve to the (T) port on the hydraulic manifold. 7. Connect third hose (1) fr
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Connect Work Port Hoses 1. The control valve kit contains hoses assembled 2. Connect loader feed hoses to control valve with quick couplers. Attach the hoses to loader hydraulic couplers when attaching loader. feedlines, following the color scheme shown in Figure 20. Figure 20. Control Valve and Loader Feedline Connections 9. Attach the plastic tie straps (included in kit) every Verify Control Movements 20 inches around the hoses to keep them tightly 1. Mount loader to tractor: Remove mount
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211718 LOADER MOUNTING KIT REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1020638 1 Right rear mount 12 44546 2 3/8 Hardened flat washer 2 1020639 1 Left rear mount 13 46070 28 9/16 Hardened flat washer 3 1020646 1 Cross brace 14 57816 4 1/2 Hardened flat washer 4 1020649 2 Rear axle plate 15 307825 12 M14 x 2.0P Hex nut 5 1020650 1 Right rear rail 16 1021860 1 Grill guard (optional) includes items A & B 6 1020651 1 Left rear rail A 62542 4 M12 x 1.75P x 30 mm HHCS 7 1020669 8 M14 x 1.5P x
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1014620 HOSE KIT REF PART QTY DESCRIPTION 1 1014619 3 Hose, 36" x 9/16 JICF x 9/16 JICF 2 315045 3 Adapter, 3/8 BSPTM x 3/8 NPTF 3 44552 3 Elbow, 3/8 NPTM x 9/16 JICM 45° 4 63558 1 Elbow, 9/16 JICM x 9/16 ORBM 90° (not shown) MAN0530 (6/30/2006) 14 Parts
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BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware define
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BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 5/8 3/4 7/8 IN 1 2 7 34 5 6 MM 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG ............................................................ Agriculture NC.................................................... National Coarse ATF .............................. Automatic Transmission Fluid NF ..
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WARRANTY TM TM (All Models Except Mow’n Machine Zero-Turn Mowers and Woods Boundary Utility Vehicles) Please Enter Information Below and Save for Future Reference. Date Purchased: __________________________ From (Dealer): ________________________________________ Model Number: __________________________ Serial Number:________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth bel
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WARRANTY TM (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months. Under no circumstances will this Warranty apply in th
