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HRX-OM-J049-A
1st edition: Aug. 2006
Rev. A: May. 2007
Operation Manual
Water-refrigerated Thermo cooler
HRG010-W
HRG015-W
SMC Corporation
Save This Manual Carefully for Use at Any Time
© 2006 SMC CORPORATION All Rights Reserved
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To the Customers Thank you for purchasing our THERMO COOLER HRG Series (hereinafter called “This unit”). For safety and efficiency, be sure to read and understand this manual thoroughly before performing operation of this unit. All warnings and precautions defined in this manual shall be observed. This manual provides instructions for the installation and operation of the unit. Only personnel who understand basic operation described in this manual are qualified to perform the in
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HRX-OM-J049-A Table of Contents Table of Contents Chapter 1 Safety Instructions........................................................... 1-1 1.1 Before Using this Unit............................................................................................. 1-1 1.2 Danger, Warning and Caution................................................................................. 1-2 1.2.1 Level of risk ....................................................................................
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HRX-OM-J049-A Table of Contents 3.2.7 Supply of circulating fluid...................................................................................................3-15 3.2.8 Reinstallation of unit ..........................................................................................................3-16 Chapter 4 Startup and Shutdown ..................................................... 4-1 4.1 Pre-check....................................................................................
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HRX-OM-J049-A Table of Contents 7.4.2 HRG010-W-BC, HRG015-W-BC......................................................................................... 7-6 7.5 Flow Chart................................................................................................................ 7-7 7.6 Daily Inspection Sheet ............................................................................................ 7-8 HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 TOC-3
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HRX-OM-J049-A Table of Contents HRG010-W HRG015-W 1st edition : Aug. 2006 TOC-4 Rev. A: May. 2007
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HRX-OM-J049-A Chapter 1 Safety Instructions Chapter 1 Safety Instructions Be sure to read and understand all the important precautions in this manual before operating the unit. 1.1 Before Using this Unit This chapter describes the safety-related items that users should be aware of upon handling this unit. This unit is an isothermal fluid circulation system housed in the tank. SMC’s liability under this warranty shall not be available for troubles caused by use for purp
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HRX-OM-J049-A Chapter 1 Safety Instructions 1.2 Danger, Warning and Caution 1.2.1 Level of risk This unit is designed with the safety of workers and the prevention of system damage. This manual classifies the risks into the following three categories according to the level of the hazard: Danger, Warning, and Caution. Read the statements carefully and thoroughly understand them before operating this unit. DANGER, WARNING and CAUTION signs are in order according to severity (DANGER > WAR
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HRX-OM-J049-A Chapter 1 Safety Instructions 1.2.3 Symbols This manual provides the following symbols in addition to “Danger”, “Warning”, and “Caution” to present the warning details in easy-to-understand manner. Symbol of electrical hazard This symbol warns you of possible risk of electrical shock. Symbol of heat hazard This symbol warns you of potential burns. Symbol of rotating shaft hazard This symbol warns you of possible risk caused by a r
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HRX-OM-J049-A Chapter 1 Safety Instructions 1.3 Hazard Warning Label The hazard warning labels indicate where potential hazards are present during unit operation and maintenance. The hazard warning labels are in appropriate sizes and colors. They contain symbols in addition to the descriptions of warnings. 1.3.1 Classification of risks High voltage hazards The unit is operated at high voltage and may cause an electrical shock. The attached label contains the symbol . Only ope
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HRX-OM-J049-A Chapter 1 Safety Instructions 1.3.2 Type of hazard warning labels Do not remove or deface the warning labels. Read the contents of the hazard warning labels with care to keep them in mind. Warning label on the front panel Fig. 1-1 Warning Label on the Front Panel Warning label for high voltage Fig. 1-2 Warning Label for High Voltage HRG010-W HRG015-W 1.3 Hazard Warning Label 1st edition : A
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HRX-OM-J049-A Chapter 1 Safety Instructions 1.3.3 Location of hazard warning label Recognize where the hazard warning labels are attached. The user is not allowed to reposition the labels. If the label is replaced due to being peeled off or worn out, keep the previous position. Warning label for high Left Warning label on the Front front panel Fig. 1-3 Location of Hazard Warning Label 1.4 Model label Check the model no. described on t
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HRX-OM-J049-A Chapter 1 Safety Instructions 1.5 Safety Measures 1.5.1 Safety Precautions While this system is protected by various safety measures, the following basic safety precautions should be observed to assure further safe operations. Follow the following instructions upon operation of this system. Failure to follow the instructions can lead to personal injury or hazardous accidents. Read and understand this manual thoroughly before operation of this system. Be
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HRX-OM-J049-A Chapter 1 Safety Instructions 1.5.2 Protective equipment This manual defines protective equipment according to work type. Wear proper protective equipment as shown below, according to work type. Read and understand the relevant operation manual thoroughly prior to use of protective equipment. For system transportation, installation and removal Protective footwear Protective gloves Hard hat For handling circulating fluid Protective footwear Protective
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HRX-OM-J049-A Chapter 1 Safety Instructions 1.6 Emergency Measures Press the [OFF] switch on the control panel located on the front of the thermo cooler only if the need to shut off the power arises due to emergency such as natural disaster, fire, earthquake or personal injury. With the press of the [OFF] switch, the thermo cooler comes to a stop. The power supply, however, is designed not to stop, which enables the motor circuit to remain partially energized. Make sure to turn off t
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HRX-OM-J049-A Chapter 1 Safety Instructions 1.7 Disposition of Waste 1.7.1 Recovery of refrigerant and compressor oil The unit belongs to Class 1 in the “Fluorocarbon Recovery and Destruction Law” and uses freon type refrigerant (HFC) and compressor oil. When these fluids need to be recovered, read the instructions below and ensure thorough understanding of them. If you have any questions, contact the local distributor. Only service personnel or qualified personnel are allowed to o
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HRX-OM-J049-A Chapter 1 Safety Instructions 1.7.2 Circulating fluid disposal As to the disposal of a circulating fluid (ethylene glycol solution), consign the specialized industrial waste disposal agency with the contents detailed. 1.7.3 System disposal As to the disposal of this system, consign the specialized industrial waste disposal agency in accordance with law on Waste Disposal and Cleaning. 1.8 Material Safety Data Sheet (MSDS) Material Safety Data Sheet (MSDS) is supp
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HRX-OM-J049-A Chapter 1 Safety Instructions 1.8 Material Safety Data Sheet (MSDS) HRG010-W HRG015-W 1st edition : Aug. 2006 1-12 Rev. A: May. 2007
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HRX-OM-J049-A Chapter 2 Appearance and Each Section Chapter 2 Appearance and Each Section 2.1 Appearance Top Left Back Front Right Fig. 2-1 Appearance of HRG010-W Top Left Back Front Right Fig. 2-2 Appearance of HRG015-W HRG010-W HRG015-W 2.1 Appearance 1st edition : Aug. 2006 Rev. A: May. 2007 2-1
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HRX-OM-J049-A Chapter 2 Appearance and Each Section 2.2 Name of Each Section 2.2.1 HRG010-W Top Y-shaped strainer Rc1/2 (accessory) Refrigerant high pressure gauge Power/signal connection Eyebolt M12 Control panel Circulating fluid terminal block pressure gauge Facility water IN Rc1/2 Facility water OUT Rc1/2 Electrical unit Auto supply port Rc1/2 Ventilating hole Circulating fluid OUT Rc3/4 Circulating fluid RETURN Rc3/4 Level gauge Manual relie
