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10” COMPOUND MITER SAW
Model 91995
SET UP AND OPERATINg INSTRUCTIONS
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
Distributed exclusively by Harbor Freight Tools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAl.
© ®
C
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SPECIFICATIONS Electrical Requirements 120 V / 60 Hz / 1800 Input Watts. 15.0 AMPs Start Up / 5300 RPM No Load. E105017 E105017 Three Prong, Grounded, Power Cord Plug. Power Switch Type: Squeeze Type. Saw Blade (Included) Diameter/Type 10” Diameter / 60 Teeth. 7,000 Maximum RPM. Arbor Size 5/8” Diameter. Crosscut Capacity 4-11/16” x 2-15/16” @ 90°. 4-11/16” x 1-9/16” @ 45°. Blade Tilt Capacity 0° - 45° Left and Right. Positive Stops 0°, 15°, 22.5°, 30°, 45° Left and Right. Overall Table Size 18-
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3. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. Protect others in the work area from debris such as chips and sparks. Provide barriers or shields as needed. ElECTRICAl SAFETY 1. grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualifi
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3. Avoid accidental starting. Be sure the Power Switch is off before plugging in. Carrying power tools with your finger on the Power Switch, or plugging in power tools with the Power Switch on, invites accidents. 4. Remove adjusting keys or wrenches before turning the power tool on. A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury. 5. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enab
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SERVICE 1. Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. 2. When servicing a tool, use only identical replacement parts. Follow instructions in the “Inspection, Maintenance, And Cleaning” section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury. SPECIFIC SAFETY RUlES 1. Maintain a safe working
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10. Before using the Miter Saw, make sure the Saw Blade is properly mounted on the Saw Spindle. Make sure the Saw Blade is balanced, and is not cracked or bent. 11. The Saw Blade will become hot while cutting. Allow the Saw Blade to completely cool before touching. 12. Make sure the workpiece is free from nails and any other foreign objects which can damage the Saw Blade. 13. Keep your body positioned to either side of the Saw Blade, but not in line with the Saw Blade. “Kickback” can cau
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15. The Cross Pin (28) should always be in the “locked down” position when the Saw is not being used and when the Saw is being transported. The Cross Pin should be activated in the “locked up” position when changing Saw Blades. NEVER use the Cross Pin in any cutting operation. The Cross Pin allows the operator to lock the Saw Blade in position, preventing the Saw Blade from being raised or lowered. 1. Allow the Saw Blade to spin up to full speed before feeding it into the workpiece. D
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2. Maintain this product with care. Keep the Miter Saw clean and dry for better and safer performance. For your safety, service and maintenance should be performed regularly by a qualified technician. 2. Use the right tool or attachment for the right job. Do not attempt to force a small tool or attachment to do the work of a larger industrial tool or attachment. There are certain applications for which this product was designed. It will do the job better and more safely at the rate
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gROUNDINg Improperly connecting the grounding wire can result in W WARNIN ARNINg g electric shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet in
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3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 1 gauge cord. (See Table A.) 4. When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. (See Table A.) 5. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See Table
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ASSEMBl Y AND OPERATINg INSTRUCTIONS Note: For additional references to the parts listed in the following pages, refer to the Assembly Diagram on page 24. To Replace And Install A Saw Blade: 1. WARNINg! Prior to performing any assembly and/or adjustment procedures, make sure the Power Cord (102) of the Miter Saw is unplugged from its electrical outlet. Make sure the unit has completely cooled, and wear heavy-duty work gloves. 2. When replacing the Saw Blade (5), make sure the new Saw Bla
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5. CAUTION! The Cross Pin (28) should always be activated in the “locked down” position when the Saw is not being used and when the Saw is being transported. The Cross Pin should be activated in the “locked up” position only when changing Saw Blades. NEVER use the Cross Pin in any cutting operation. The Cross Pin allows the operator to lock the Saw Blade in position, preventing the Saw Blade from being raised or lowered. (See Figures E and F.) CROSS PIN (28) FIgURE E SAW BlADE (56) IN
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. Loosen the Screw (4) that holds the Large Cover (4 ) in place. Then, use the Wrench (110) to remove the Bolt (50). (See Figure g.) . Rotate the Large Cover (4) and Safety Cover (53) up and out of the way. (See Figure g.) SCREW (48) lARgE COVER (47) BOl T (50) WRENCH (110) SAFETY COVER (53) FIgURE g . Depress the Spindle Lock (4) to keep the Saw Blade (5 ) from turning. (See Figure H.) SPINDlE lOCK (84) FIgURE H SKU 91995 For technical questions, please call 1-800-444-3353.
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9. Use the Wrench (109) to unscrew and remove the Spindle Bolt (5). NOTE: The Spindle Bolt unscrews in a clockwise direction. Then, remove the Outer Flange (5). (See Figure I.) SPINDlE BOl T (58) ClOCKWISE TO lOOSEN COUNTERClOCKWISE OUTER FlANgE (57) TO TIgHTEN FIgURE I 10. Release pressure on the Spindle Lock (4). (See Figure H.) 11. Wearing heavy duty work gloves to avoid accidental cuts, remove the old Saw Blade (5). (See Figure J.) SAW BlADE (56) FIgURE J 12. Install the
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To Assemble Additional Accessories: 1. A workpiece Clamp Assembly (3) can be installed by inserting the Assembly into the hole located in the Guide Fence (3). Once inserted, lock the Assembly in place with the Thumb Screw (35). To clamp the workpiece to the Base () of the Miter Saw, turn the Adjusting Knob on the Clamp Assembly clockwise. (See Figure K.) 2. A workpiece Holder (9) can be inserted into each side of the Base (), adjusted for the desired length, and locked in
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cannot be seen clearly, disconnect the electrical Power Cord from its electrical outlet and clean the Safety Cover with a soft, damp, cloth. A mild detergent may be used, but do not use solvents which may damage the Safety Cover. (See Figure l.) COVER CASE (89) SAFETY COVER (53) CAUTION! Never disconnect or remove Safety Cover (53). FIgURE l The Power Switch: 1. Before plugging in the Miter Saw, check the operation of the Power Switch (9). Do not operate the Miter Saw if the Pow
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The Dust Bag: 1. The Dust Bag (93) catches and holds the wood chips and saw dust when the Miter Saw is in operation. (See Figure N.) 2. The outside diameter of the Dust Tube (94) is 1-3/4” to which the Dust Bag (93) or a vacuum hose (not included) may be attached. It is recommended that only a qualified technician perform this procedure. (See Figure N.) DUST TUBE (94) DUST BAg (93) FIgURE N To Adjust The Cutting Depth: 1. WARNINg! Prior to performing this procedure, make
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. If the Saw Blade (5) touches the Table (1) or any other part of the Saw Base (), tighten the Screw (92) to raise the Saw Blade slightly until it clears. (See Figure O.) SCREW (92) TABlE (18) KERF BOARD (11) ANglE lOCK (4) HANDlE (1) gAUgE (6) BASE (8) FIgURE O To Adjust The Miter Angle: 1. WARNINg! Prior to performing this procedure, make sure the Power Cord (102) of the Miter Saw is unplugged from its electrical outlet. 2. The miter angle of a cut may be adjuste
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o 2. The bevel angle (or Saw Blade tilt capacity) may be adjusted from 0 - 45 to the left. To do so, loosen the Handle (30) located at the rear of the Miter Saw. (See Figure P.) 3. Tilt the Back Rack (25) until the desired bevel angle of cut is achieved as indi- cated on the Gauge (24). Then, re-tighten the Handle (30) to lock the Back Rack in place. (See Figure P.) FIgURE P gAUgE HANDlE BACK RACK (24) (30) (25) Basic Operation: 1. Make sure the Power Cord (102) of the Miter Saw
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. Plug the Power Cord (102) into the nearest 120 volt, grounded, electrical outlet. . Squeeze the Power Switch (9) to turn on the Miter Saw. . When the Saw Blade (5) is turning at full speed, slowly bring down the Motor Housing (5) to complete the cut. NOTE: Feed the Saw Blade into the workpiece gradually. Do not force the machine to remove material faster than it was designed to cut. 9. When cutting a large workpiece, make sure its entire length is properly supported
