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INSTALLATION INSTRUCTIONS
AND
REPAIR PARTS INFORMATION
#111307 LOADER MOUNTING KIT
for mounting DuAl Model 195 Loader to
John Deere 5500 2WD Tractors
#118460 LOADER MOUNTING KIT
for mounting DuAl Model 215 Loader to
John Deere 5500 FWA Tractors
#199758 HYDRAULIC HOSE KIT
for mounting DuAl Model 195 & 215 Loaders to
John Deere 5500 Tractors
PN-53661 (Rev. 12/96)
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TO THE DEALER: The loader mounting kit and/or hydraulic hose kit assembly and proper installation to the tractor is the responsibility of the DuAl dealer. Read manual instructions and safety rules. Make sure all items on the Pre-Delivery and Delivery Check Lists in the loader manual are completed before releasing equipment to the owner. TO THE OWNER: Read these mounting instructions before installing loader mounting kit and/or hydraulic hose kit. The information presented will prepare you to do
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING D Read and understand DANGER Operator ’ s Manual before WARNING operating (available from dealer or call 1-800-319-6637). D Keep others away when operating loader. D Do not allow children or untrained persons to operate equipment. D Lower loader to ground, stop engine, set park brake and SERIOUS INJURY OR DEATH remove key before leaving CAN RESULT FROM CONTACT tractor seat. FALLING HAZARD WITH ELECTRICAL LINES. D Failure to f
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! PREPARATION Safety is a primary concern in the design and J Air in hydraulic systems can cause manufacture of our products. Unfortunately, our erratic operation and allows loads or equip- efforts to provide safe equipment can be wiped ment components to drop unexpectedly. out by a single careless act of an operator. Before operating or allowing anyone to In addition to the design and configuration of approach the equipment, purge any
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) and all raised components to the ground, operate valve levers to release any hydrau- J Ensure shields and guards are proper- lic pressure, stop engine, set parking brake, ly installed and in good condition. Replace remove key, and unfasten seat belt. if damaged. MAINTENANCE SAFETY OPERATIONAL SAFETY J Before dismounting tractor or perform- J Protective sleeves must be over hydrau- ing any s
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BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and Metric Bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 5/8 3/4 7/8 1 2 3 4 5 6 7 IN MM 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS ATF . . . . . . . . . Automatic Transmission Fluid NC . . . . . . . . . . . . . . . . . . . . . National Coarse CE . . . . . . . . . . . . . . . . Conforms to European NF . . . . . . . . . . . . . . . . . . . . . .
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BOLT TORQUE CHART After every ten (10) hours of operation, check all hardware and tighten where required. SAE Series Torque Chart DO NOT use these values if a different torque value or tightening procedure is listed for a specific application. Torque values listed are for general use only. Fasteners should be replaced with the same grade. Make sure fastener threads are clean and you properly start thread engagement. This will prevent them from failing when tightening. SAETORQUE CHART Bolt Head I
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MOUNTING INSTRUCTIONS Front Mount Attachment -- 195 Loader Safety is a primary concern in the design and manufacture of our products. Unfortunately, our Attach the front mount (1) to the front of the tractor efforts to provide safe equipment can be wiped bolster and secure with four cap screws (16) and out by a single careless act of an operator. lockwashers (15). Tighten all fasteners securely. In addition to the design and configuration of equipment, hazard control and accident preven- tion ar
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To provide clearance for mounting the 215 loader, Rear Mount Attachment -- 215 Loader adjust the front tractor tires to a minimum 67 ”tread or Attach the front of the left rear mount (3) to the tractor to the manufacturer’ s widest recommended setting. frame as shown and secure with two cap screws (14), This also provides increased tractor stability. washers (13) and lockwashers (12). Secure the rear of the left rear mount to the tractor with four cap screws (18) and lockwashers (17). Repeat for
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Refer to illustration on page 10 for the proper orienta- Hydraulic Hose Installation Instructions tion of the hoses. Connect the end of the hose with the quick disconnect coupler into the female couplers on the rear of the WARNING tractor to complete the circuit, as shown in Figure 7. J Keep hands and body away from pres- surized lines. Use paper or cardboard, not body parts to check for leaks. Wear safety goggles. Hydraulic fluid (oil) under pres- sure will easily penetrate skin and can D C B A
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#111307 LOADER MOUNTING KIT 18 17 11 2 4 13 12 10 3 CD4941 1 13 12 15 14 16 Ref Part No Ref Part No No Used Description No No Description 1 53631 1 Front mount 12 1286 * 5/8 Lockwasher, plated 2 53306-1 1 Right rear mount 13 692 * 5/8 Flat washer plated 3 53307-1 1 Left rear mount 14 23446 16mm x 2.0P x 35mm Hex head cap screw 4 53264 1 .50 x 6.00 x 18.87 U-Link 15 2522 * 3/4 Lockwasher 16 14334 3/4 NC x 3 Hex head cap screw GR5 HARDWARE 17 308020 20mm Lockwasher, plated Ref Part No No Descripti
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#118460 LOADER MOUNTING KIT 18 17 11 2 4 13 12 10 CD4942 3 5 13 12 12 14 19 6 Ref Part No Ref Part No No Used Description No No Description 2 53808 1 Right rear mount 12 1286 * 5/8 Lockwasher, plated 3 53809 1 Left rear mount 13 692 * 5/8 Flat washer plated 4 53264 1 .50 x 6.00 x 18.87 U-Link 14 23446 16mm x 2.0P x 35mm Hex head cap 5 53820 1 Right front mount screw 6 53821 1 Left front mount 17 308020 20mm Lockwasher plated HARDWARE 18 307553 20mm x 2.5P x 50mm Hex head cap Ref Part screw No No
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#199758 HYDRAULIC HOSE KIT 215 LOADER 195 LOADER B A D C B D C A CD4943 3 D 2 C B A 1 Ref Part No Items Not Shown No No Used Description Part No No Used Description 1 53670 4 Hose -- 3/8, 150”, 3/4 JICM x 3/4 39-5063 2 Plastic spiral band -- orange JICM with vinyl protector 39-5062 2 Plastic spiral band -- blue 2 31-3053 4 90°Swivel elbow 39-5061 2 Plastic spiral band -- red 3 66511 4 Quick coupler -- male 89 4 Plastic tie LOADER VALVE FUNCTION CHART HANDLE FORWARD BOOM DOWN HANDLE REARWARD BOOM
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NOTES 12 PN-53661 (Rev. 12/96)
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WARRANTY Please enter information below and SAVE FOR FUTURE REFERENCE. Date Purchased: From (Dealer): Model Number: Serial Number: WOODS warrants each new WOODS product to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the machine or components, not to exceed twelve consecutive months from the date of delivery of the new WOODS product to the original purchaser. Genuine WOODS replacement parts and components will be war
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PART NUMBER 53661 Woods Equipment Company 2606 Illinois Route 2 South Post Office Box 1000 Oregon, Illinois 61061 815-732-2141 tel 815-732-7580 fax LITHO IN USA
