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®
RANCH KETTLE
3
44 ⁄4 inch
(114 cm)
39950
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ASSEMBLY 2 DANGER This kettle is designed for outdoor use only. Toxic fumes may accumulate and cause bodily injury or death if used indoors. WARNING: Do not use gasoline, alcohol, or other highly volatile fluids to ignite charcoal. Use a commercially prepared firestarter and make sure that, if using lighter fluid, any fluid that may have drained through the bottom vents is removed before lighting the charcoal. WARNING: Never use kettle unless all parts of the unit are in place. Make sure
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PARTS 3 Charcoal grate Top Frame Assembly Tuck-Away frame support Bottom Frame Assembly Axle Frame handle Lid Assembly Wire lid holder assembly Bowl Assembly Tuck-Away support bracket Ash Catcher Hinged cooking grate Two lid tabs
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R R E E B B E E W W PARTS 4 Five 1/4-20 x 1 3/4 inch Three tool holders bolts (actual size) Plastic tubing plug Six 5/16 inch steel washers (actual size) Four aluminum tubing plugs Six 5/16-18 x 7/8 inch bolts (actual size) Two wheels Eight 5/16-18 hex nuts (actual size) Two wheel hubcaps Eight 5/16 inch lock washers Five 1/4-20 hex nuts (actual size) (actual size) Ten nylon washers Six 7/8 inch aluminum washers (actual size) (actual size) R R E E B B E E W W
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ASSEMBLY 5 ASSEMBLE FRAME 2 You will need: Top Frame Assembly (1), Bottom Frame Assembly (2), 7/16 inch open-end or an adjustable wrench and pliers. Remove hex nut and bottom washer (3) from the bolt that is preinstalled in the Top Frame Assembly. Do not remove top bolt and washer from Top Frame Assembly. Stand up the Bottom Frame Assembly with the caster toward you. (1) (3) (2) Place the Top Frame Assembly (1) with the bolt and washer, on top of the Bottom Frame Assembly (2). Make sure the
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ASSEMBLY 6 CONTINUE FRAME ASSEMBLY 3 You will need: Frame assembly, two wheels, two hubcaps, axle, Tuck-Away frame support, hammer, a block of wood, pliers and a 7/16 inch open-end or an adjustable wrench. Place one end of axle on block of wood (or other protected surface). Tap on one hubcap. Put one wheel on axle, WEBER side toward hubcap (1). (1) Slide axle through the frame, Tuck-Away frame support, [make sure slot is facing up (2)], and through other end of frame. Add other wheel (
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ASSEMBLY 7 ASSEMBLE FRAME HANDLE 4 You will need: Frame assembly, frame handle, four 1/4-20 x 1 3/4 inch bolts, eight nylon washers, four 1/4-20 hex nuts, 7/16 inch open-end or an adjustable wrench and pliers. Hold frame handle (1) between caster legs. Place a washer (2) on bolt (3), insert through frame assembly, then through frame handle. Add washer (2), hex nut (4) and tighten. (3) (2) (2) (4) (1) INSTALL ASH CATCHER AND ALUMINUM TUBING PLUGS 5 You will need: Ash catcher, four aluminum tubi
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ASSEMBLY 8 INSTALL BOWL ASSEMBLY 6 You will need: Bowl assembly, four 5/16-18 x 7/8 inch bolts, four 5/16 inch steel washers, four 7/8 inch aluminum washers, four 5/16-18 hex nuts, four 5/16 inch lock washers, 1/2 inch open-end or an adjustable wrench and pliers. Set bowl in frame. Place a steel washer (1) on bolt (2) and insert through frame assembly and bowl. Place aluminum washer (3), lock washer (4) and hex nut (5) on bolt and tighten. Install the other bolts in locations shown. (5) (4)
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ASSEMBLY 9 INSTALL WIRE LID HOLDER ASSEMBLY 8 You will need: Wire lid holder assembly and a 1/2 inch open-end or an adjustable wrench. Remove 5/16-18 hex nut (1), 5/16 inch lock washer (2) and 7/8 inch aluminum washer (3) from each end of wire lid holder. Finger tighten remaining 5/16-18 hex nut (4). Note - Bushings (5) should roll freely on wire lid holder. Insert ends of wire lid holder through frame assembly and bowl on outside of wheel legs. Place 7/8 inch aluminum washer (3), 5/16 inch
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ASSEMBLY 10 INSTALL TUCK-AWAY SUPPORT BRACKET 10 You will need: Tuck-Away support bracket, plastic tubing plug, 1/4-20 x 1 3/4 inch bolt, two nylon washers, 1/4-20 hex nut, 7/16 inch open-end or an adjustable wrench and pliers. Insert tabs of support bracket through slot in Tuck-Away frame support (a). Place a nylon washer on bolt, insert through Tuck-Away frame support and support bracket. Add another nylon washer, hex nut and tighten (b). Insert plastic tubing plug (1) into top of Tuck-Away
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ASSEMBLY 11 FINAL ASSEMBLY 11 You will need: Charcoal grate, hinged cooking grate, three tool holders and lid assembly. Set charcoal grate, then cooking grate in bowl. Add lid. Hook tool holders (1) over frame handle. (1) WARRANTY ® ® Weber-Stephen Products Co., (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber One-Touch Silver, ® ® ® ™ One-Touch Gold, One-Touch Platinum, Smokey Mountain Cooker , and Ranch grills, that it will be free from defects in material and workmanship from
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PARTS LIST 12 All items are single quantities unless otherwise specified. Parts can be ordered from Weber-Stephen Products Co. by phone or mail. Note - Do not return parts to Weber-Stephen Products Co. without first contacting the Customer Service Center by phone or mail. Returning the part may not be necessary. 1 2 3 4 1. #8-16 x 5/8 inch screw 5 6 2. Nylon lid handle (top) 7 3. Nylon lid handle (bottom) 8 4. 1/4-20 x 5/8 inch screws (4) 9 5. 1/4 inch flat washers (5) 6. Lid damper 10 7.
