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TM
Aussie by
LP Gas/
Charcoal Grill
Bonza Deluxe Series
Bonza Series
For Customer Service, call 1-800-251-7558 © Meco Corporation® 2001
•READ AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE. FAILURE TO
FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH, SERIOUS BODILY INJURY AND/OR
PROPERTY LOSS.
•FOR HOUSEHOLD OUTDOOR USE ONLY. NOT FOR COMMERCIAL USE.
•SOME PARTS MAY CONTAIN SHARP EDGES-ESPECIALLY WHERE NOTED IN THIS MANUAL!
WEAR PROTECTIVE GLOVES IF NECESSARY
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I. IMPORTANT SAFEGUARDS............................................2 C) Operating the LP Gas Grill.................................24 1) Preparation Before Cook II. Parts lists and Assembly Instructions.........................5 ing.................................25 Parts List............................................................................5 Step 1 - Wheel Leg/Side Table assembly..............9 Cooking with LP Gas only..........................
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16. WARNING! Always Store Lp Cylinders 7. WARNING! If your grill catches on fire: upright and where temperatures do not exceed 125 • If the fire is in the grill portion and you can degrees Fahrenheit. Never store a spare or discon- safely reach the control knobs, then turn them off by nected LP cylinder under or near this LP gas grill. turning knobs clockwise. If you cannot safely reach the 17. Check the LP gas grill for gas leaks and burner con
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basis. Refer to Care and Maintenance section in this 30. Use of this LP gas grill other than for the intended manual. use, or alteration of this LP gas grill in any way may not be safe and will void any warranty. 41. This LP gas grill is not designed to be used with more than 50% of the cooking area as a solid plate 31. Never attempt to repair the LP gas grill or cylinder (griddle). Full coverage of plates will cause excessive yourself. Contact the ma
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ASSEMBLY INSTRUCTIONS for BONZA and BONZA DELUXE MODELS PREPARATION FOR ASSEMBLY: Removing parts from carton and some assembly will require two people. Before starting assembly, read the instructions and your manual. This manual covers several Aussie Grill models. Use only the steps that pertain to your model. Remove all the parts from the carton and lay them on a smooth, clean surface. (You may cut the carton, spread it out, and use it as a pad to protect part finishes.) Look in the Part
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BONZA PART/ DESCRIPTION Part# QTY. BONZA DELUXE 11 Front Fixed Leg - Wood *See Bottom 1 Birch Page Note 1 Kempas 12 Rear Fixed Leg - Metal Tubing 1 03.6091.03 Sterling 1 13 Front Fixed Leg - Metal Tubing 03.6092.03 Sterling 14 Leg Brace *See Bottom 2 Birch Page Note 2 Kempas Bottom Shelf 15 *See Bottom 1 Birch Birch Page Note 1 Kempas Kempas 03.5989.00 16 Axle 1 All Models 03.6093.00 17 Deluxe Axle 1 All Models 18 Caster 2 03.5042.00
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BONZA PART/ DESCRIPTION PART# QTY. BONZA DELUXE Bolt, 03.5996.00 4 1/4” x 1/2” 26 All Models Bottom Body Panel 1 03.5998.00 27 All Models 1 03.5999.00 Spacer 8 03.4074.00 28 All Models Bolt, 6mm x 110mm 8 29 03.4066.00 All Models Wing Nut 03.6003.00 8 30 6mm All Models Grill Body *See Bottom 1 3-Burner 3-Burner 31 Page Note 1 4-Burner 4-Burner Privacy 3-Burner *See Bottom 1 3-Burner 32 Pa
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BONZA PART/ DESCRIPTION PART# QTY. BONZA DELUXE Handle 41 03.6023.00 2 All Models Spacer Locknut 42 03.4070.00 2 6mm All Models Heat 43 03.5033.00 1 Indicator All Models Lockwasher 44 03.5034.00 2 All Models 10-24 Hex Nut 45 03.5035.00 2 All Models LP Cylinder 46 03.5866.00 Not provided with all models Hose and Regulator 47 03.5854.00 1 All Models Warming Rack 48 3-Burner 03.5031.01 1 3-Burner 4-Burner 03.6027.01 1 4-Burner Control 49 03.5918
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STEP 1- WHEEL LEG/ SIDE TABLE ASSEMBLY TOOLS: OR (ITEM 10) ACTUAL SIZE (ITEM 9) ACTUAL SIZE 1/4” X 1 3/8” BOLT 8pcs 1/4” x 1” BOLT 8 pcs (ITEM 1 or 3) SIDE TABLE (ITEM 7) FRONT WHEEL LEG - METAL TUBING (ITEM 5) FRONT WHEEL LEG - WOOD OR (ITEM 4) REAR WHEEL LEG - WOOD (ITEM 6) REAR WHEEL LEG - METAL TUBING •Note: There are two side table designs used depending on the model: Left and Right Teardrop Side Tables (Item 1 & 2), or Deluxe Side Tables (Item 3). •Lay Left Side Table (depending on y
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STEP 2- FIXED LEG/SIDE TABLE ASSEMBLY TOOLS: OR (ITEM 2 OR 3) SIDE TABLE (ITEM 8) 8 pcs (ITEM 9) 8 pcs 1/4” x 1” BOLT 1/4” x 1 3/8” BOLT (ITEM 13) FRONT FIXED LEG - METAL (ITEM 11) FRONT FIXED LEG - WOOD OR (ITEM 12) REAR FIXED LEG - METAL (ITEM 10) REAR FIXED LEG - WOOD •In the same way, attach the Front and Rear Fixed Legs to the remaining Side Table using 1/4” x 1” Bolts (1/4” x 1 3/8” for Metal Legs.) •On models with wooden legs, be sure to position Fixed Legs with the four large recessed
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TOOLS: STEP 3- LEG BRACE ASSEMBLY NOTE: Bonza Deluxe Model with metal legs does not use the Leg Brace. (ITEM 8 ) ACTUAL SIZE (ITEM 14 ) LEG BRACE 1/4” x 1” BOLT 2 pcs 8 pcs •Attach Leg Braces onto each Side Table assembly using 1/4” x 1” Bolts. Do not tighten bolts completely. AXLE HOLES VELCRO PATCHES FACE INSIDE 1/4” X 1” BOLT 1/4” X 1” BOLT WHEEL LEG SIDE FIXED LEG SIDE TABLE ASSEMBLY TABLE ASSEMBLY 11
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STEP 4-BOTTOM SHELF/LEG & CASTER ASSEMBLY TOOLS: (ITEM 16 OR 17) AXLE (ITEM 9) 8 pcs (ITEM 8) 4 pcs 1/4” X 1 3/8” BOLT 1/4” x 1” BOLT (DELUXE MODELS) (ITEM 18, 19, 20) CASTER ASSEMBLY (ITEM 15) BOTTOM SHELF (ITEM 21) 1/4” X 2” BOLT 4 pcs •Place Leg/Side Table assemblies opposite each other as shown with the velcro patches on same side. •Place Bottom Shelf inside of Wheel Leg assembly and align large axle holes. Insert Axle through axle holes in both sides of legs and shelf. The Axle will su
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STEP 5-WHEEL/CYLINDER BRACKET ASSEMBLY TOOLS: (ITEM 22, 23, & 24) WHEEL ASSEMBLY (ITEM 26) 4 pcs (ITEM 25) CYLINDER BRACKET 2 PCS 1/4” x 1/2” BOLT •Slide Axle out. With the notched side of Cylinder Bracket down, secure the Cylinder Bracket to wheel end of Bottom Shelf using 1/4” x 1/2” Bolts and tighten. •Slide Axle back into position and push a Wheel Assembly onto each end of axle until the spring clip locks into place. 1/4” x 1/2” BOLTS CYLINDER BRACKET WHEEL ASSEMBLY 13
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STEP 6-GRILL BODY/CART ASSEMBLY- BONZA & BONZA DELUXE MODELS Note: Assembly of Grill Body will require TOOLS: two people. (ITEM 30) 6mm WING NUT (ITEM 29 ACTUAL SIZE) 8pcs 6mm x 110mm BOLT 8 pcs (ITEM 28) SPACER 8 pcs (ITEM 51) ADJUSTING CAUTION: Some parts inside of Grill Body may KNOB have sharp edges or corners. Remove Bottom Body Panel from underneath of Grill Body. Handle the Grill carefully to protect the Body and its finish. Install Adjusting Knob as shown bel
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STEP 6-(CONTINUED) GRILL BODY/CART ASSEMBLY- BONZA MODELS •Lay Grill Body on its back side with control panel up. Place Grill Body between legs and Side Tables with Hose and Regulator on Wheel Leg end. Do not lay Grill Body on, or step on Hose and Regulator. •Align slotted holes on sides of Grill Body with holes through edges of legs. Hold Spacers between Leg and Body (Needle Nose Pliers may help) and insert Body Bolts through Leg, Spacers, and slotted holes in Grill Body. Secure using
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STEP 7-ATTACH DECORATIVE PRIVACY PANEL TO CART - (ALL MODELS) (ITEM 32) DECORATIVE PRIVACY PANEL •Using the 3 Velcro patches found on the inside of each front leg, attach the Privacy Panel with the Aussie logo fac- ing forward. VELCRO PATCHES ALIGN BOTTOM EDGE OF PANEL PRIVACY PANEL TO CURVED EDGE OF BOTTOM SHELF SIDERAIL. “AUSSIE” LOGO FACES TO FRONT STEP 8-INSTALL BURNER TOOLS: NOTE: Burners are preassembled for shipping on some models. If your burner is assembled simply remove any pro
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. •Fit venturi end of Burner through hole in the inside firewall (behind control panel) and onto Gas Control Valve Nozzle (Fig. E & Fig. F). Be careful not to bend or force gas collector plates. Holes in FIG. F Front firewall. Gas Nozzle Control Valve Manual Lighting Holes Gas Collector and Electrode Top plate of gas collector. Venturi end of Burner inserted over gas nozzle. FIG. E REFERENCE: ELECTRODE GAP Adjust Tab until spark is visible. 3/16” Approximate gap ELECTRODE TAB-GAS COLLECT
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STEP 9-INSTALL BOTTOM BODY PANEL/GREASE TRAY- (ALL MODELS) STEP 9-INSTALL BOTTOM BODY PANEL/GREASE TRAY- (ALL MODELS) •In upright position and •In upright position and drain hole toward the rear, drain hole toward the rear, slide Bottom Body Panel slide Bottom Body Panel #8 X 1/2” #8 X 1/2” SCREW into guides (See Arrows) at SCREW into guides (See Arrows) at (2pcs) (2pcs) bottom of Grill Body. Insert bottom of Grill Body. Insert two #8 x 1/2” screws two #8 x 1/2”
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STEP 11-ATTACH HANDLE AND HEAT INDICATOR TO HOOD - BONZA MODELS TOOLS: (ITEM 39 ACTUAL SIZE) 6mm x 90mm BOLT 2 pcs (ITEM 40) HOOD HANDLE (ITEM 41) HANDLE SPACER (ITEM 42) 6mm LOCKNUT 2 pcs 2 pcs (ITEM 45) 10-24 HEX NUT (ITEM 43) HEAT INDICATOR (ITEM 44) LOCKWASHER 2 pcs 2 pcs •Insert two 6mm x 90mm Bolts through recessed holes of Hood Handle, through Handle Spacers, into front of hood and secure with 6mm Locknuts. Be sure to place the wide end of Spacer against the Hood. Do not overtight
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STEP 12-ATTACH LP CYLINDER TO GRILL - (ALL MODELS) •Obtain a filled LP Cylinder at your local LP gas supplier or exchange center. •Set bottom ring of LP Cylinder into Cylinder Bracket through round hole in Bottom Shelf (Fig. H). Turn Adjusting Knob clockwise to secure LP Cylinder inside Cylinder Bracket(Fig. H). •Turn all control knobs and LP Cylinder valve to the “Off” position. •Take the protective cap off the cylinder valve. (Fig. I) Hold Regulator in a straight line with LP Cylinder val
