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07201560
04201101
Smoker, BBQ and Grill
Tools needed for
assembly:
2 Adjustable Wrenches
7/16” Open-End Wrench
Flat Screwdriver
WARNING WARNING
CALIFORNIA PROPOSITION 65 CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off
1. This product is produced with or contains
carbon monoxide, which has no odor. NEVER burn
chemicals known to the State of California to
charcoal inside homes, vehicles or tents.
cause cancer, birth defects, or other reproductive
NEVER LEAVE FIRE
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Call Grill Service Center for Help and Parts • If you need assistance with your product or warranty STOP! parts call 1-800-241-7548. Hours of Service Center Operation are 8:00 A.M. To 6:00 P.M. EST Missing a part? Monday - Friday. No need to go back to the store! The store where you made your purchase • To order non-warranty replacement parts or does not stock parts for this item. If you accessories please visit us on the web at need parts, whether they are missing or www.charbroil. com or
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FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective work surface 1 during assembly. TO BEGIN ASSEMBLY, build two leg assemblies by sliding the long leg sections into the short leg sections. Short leg section Long leg section Attach leg braces to the outside of one leg assembly using #10-24x1-3/4” screws and #10-24 fl
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Lay the leg assembly on its side with legs braces pointing upward. Insert the wood rack hooks into leg holes and swing rack upward, parallel to leg braces. 3 Wood rack With the aid of a helper, place leg holes of remaining leg assembly over wood rack hooks and rotate leg assembly until it meets the leg braces. Make sure both short legs are at one end of the rack and both long legs at the other end. Attach to leg 4 braces using #10-24x1-3/4” screws and #10-24 flange nuts. DO NOT FULLY TIGHTEN
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Insert a cotter pin into the hole at one end of the axle and bend the ends of the pin back so that it cannot be removed. Slide a wheel onto the axle. Slide the axle through the holes at the ends of the short legs. Slide remaining wheel onto axle and 5 secure with remaining cotter pin. Cotter pin Axle Cotter pin NOTE: Smoker chamber door not pictured for clarity. 6 Open end up Stand the leg assembly on end, wheels down. Stand the smoker chamber on its solid end, open end up. Place leg assemb
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Attach Firebox Top Assembly to Firebox Bottom Assembly using eight 1/4-20x3/4” hex-head bolts as shown below. 7 Firebox Top Assembly Firebox Bottom Assembly NOTE: Smoker chamber and firebox doors not pictured for clarity. TM TM Diamond Fire Plate Installation - For models without Diamond Fire ignitor accessory, 8 part number 22504850. TM For models that feature the Diamond Fire ignitor accessory, supplemental instructions are included with ignitor. First, locate the cover plate in the hardwar
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NOTE: Smoker chamber door not pictured for clarity. From inside the smoker chamber, slide the smokestack through the large hole. Align the two holes in the smokestack plate 9 with the holes in the chamber and secure with two 1/4-20x3/4” hex-head bolts outside the chamber and 1/4-20 flange nuts inside. Smokestack Smokestack plate NOTE: Firebox and smoker chamber not pictured for clarity. 10Attach wood handle to smoker chamber door using two 1/4-20x4” screws, wood handle spacers, fiber washers a
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NOTE: Smoker chamber door not pictured for clarity. Install grate support screws in the four rear holes and two 11 front-center holes in the smoker chamber. Use six #10-24x1” screws and #10 flange nuts. NOTE: Smoker chamber door not pictured for clarity. Attach shelf brackets to outer holes on front of smoker chamber 12 using two 1/4-20x1-1/4” hex-head bolts and 1/4-20 flange nuts. DO NOT FULLY TIGHTEN until Step 13. Do not fully tighten until Step 13. Shelf bracket
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NOTE: Smoker chamber door not pictured for clarity. 3rd 1st First, attach shelf slats to the two outer holes in shelf brackets using 13 Attach inner slat. Attach two outer two #10-24x1” screws and #10-24 flange nuts per slat. DO NOT Fully tighten all shelf slats. Do not FULLY TIGHTEN SCREWS. slat screws. tighten. Second, fully tighten hex-head bolts on shelf brackets (installed in previous step). Third, attach remaining shelf slat to brackets with two #10-24x1” screws and #10-24 flange nut
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Hang grease clip from holes on bottom right side of smoker chamber. A 12 oz. soup or vegetable can will fit nicely into clip to collect grease. 15 Grease Clip If logo plate is not already installed, insert logo plate pins into two holes in lower right corner of smoker chamber door. Press logo plate clips onto pins until snug against inside of door. 16 Logo plate Logo plate clip
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NOTE: Smoker chamber door not pictured for clarity. If you wish to grill in the smoker chamber, place two of the three 17 wire fire grates into bottom of smoker chamber. Place two large porcelain cooking grates into chamber, resting them on the grate support screws. Wire Fire Grate (2) Grate Support Screws Large Porcelain Cooking Grate (2) Firebox Fire Grate Installation for Smoking or Grilling: 18 NOTE: Firebox side door not pictured for clarity. Place remaining wire fire grate into bottom o
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Firebox Cooking Grate Installation for Grilling: NOTE: Firebox door not pictured for clarity. 19 Insert small porcelain cooking grate into firebox. Small Porcelain Cooking Grate (1)
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HARDWARE LIST Hardware is shown actual size. You may have spare hardware after assembly is complete. Leg Cap Hole Plug Logo Plate Clip Cotter Pin Qty: 2 Qty: 1 Qty: 2 Qty: 2 Wood Handle Spacer (Already installed) Qty: 4 Flat Washer 1/4-20 1/4-20 #10-24 #8-32 Fiber Washer Qty: 14 Flange Nut Hex Nut Flange Nut Lock Nut Qty: 4 (4 already installed) Qty: 18 Qty: 2 Qty: 24 Qty: 2 (Already installed) 1/4-20x4” 1/4-20x2” #10-24x1¾” 1/4-20x1¼” #10-24x1” 1/4-20x3/4” #8-32x1/2” Machine Screw Machine Screw
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Preparing and Using Your Silver Smoker Before cooking with your Silver Smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods. 1. Brush all interior surfaces including grills and grates with vegetable cooking oil. 2. Build a small fire on the fire grate, being sure not to lay coals against the walls. 3. Close door. (Position bu
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Limited Warranty Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and examination. 90 Days LIMITED warranty Upon consumer supplying proof
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Char-Broil, LLC • Columbus, GA 31904 • Assembly Instructions © 2007 Printed in China
