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PRODUCT GUIDE
MODEL 46322131 t
Sears Item No. 16155
Sears Model No. 415.16155110
KSN No. 02619884-6
IMPORTANT: Fill out the product record information below.
Serial Number
Seeratinglabelongrillfor serialnumber.
Date Purchased
Forsupportandto registeryour
grill, pleasevisit usat
www.charbroil.com
Ifyou havequestionsor need
assistanceduringassembly,
pleasecall 1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and T
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For Your Safety .................................... 2-3 If you smell gas: Grilling Guide ...................................... 4-7 Use and Care .................................... 8-13 1. Shut off gas to the appliance. Limited Warranty .................................... 14 2. Extinguish any open flame. Parts List.......................................... 15 3. Open lid. 4. If odor continues, keep away from the Parts Diagram...................................... 16 appliance and immediately
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CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1.Combustion by-productsproducedwhenusing exceed weight limit of the side burner shelf thisproductcontainchemicalsknownto theStateof Californiato causecancer, birthdefects,andother or side shelf, reproductive harm. resulting in failure 2.Thisproductcontainschemicals,including lead of grill cart and lead compounds, known to the State of components. California to cause cancer, birth defects or other reproductive ha
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Temperature The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from Note: Since 1995, all regulators (the part that attaches to the gas all grill surfaces before first use. We recommend operating your tank to regulate the flow of gas
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Rotisserie Cooking Rotisserie cooking isbestfor'round' meat, such aslarge roasts, whole poultry, andpork.Itgenerally requires anaccessory motor Outdoor grilling isreally quitesimple. You'll succeed with andspitrodthatallows themeat tobeturned ataconstant burgers, dogs, orsteaks usually onyour veryfirsttry.With speed. Rotisserie cooking isbestdone infront ofaspecial experience, youwilllearn howtoworkwithyour grill,creating rotisserie burner, orutilizing anindirect cooking burner more imaginative
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Wood Chips For extra smoke flavor when grilling, try adding wood chips. Cooking onyour newgrillisahands-on experience, anditis Soak the chips in water for approximately 30 minutes before recommended toremain outside withyour grillwhilecooking. adding to a smoke box or pan. Place smoke box or pan on top of Grilling canbeaffected bymany external conditions. Incold the cooking grate above the flame. Turn grill on high until the weather, youwillneed more heat toreach anideal cooking wood starts to s
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Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking WhyClean? surfaces prior to grilling. It is not recommended to clean cooking We've allheard thesaying, "anounce ofprevention isworth a surfaces while grill is hot. pound ofcure." Thisisgreat advice when itcomes tokeeping your grillclean. Storing Your Grill • Clean cooking grates. Routine Care • Store grill in dry location. • When LP cylinder is connected to grill, s
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LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, s
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LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described 3
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Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below,or other similar Hold coupling nut and regulator fittings on your grill. as shown for properconnection to LP cylinder
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Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of YourGrill and to Avoid Serious cylinder valve. A Never move grill while in operation or still hot. injury: A Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. A Maximum load for sideburner and side shelf is 10 Ibs. • Keep grill area clear and free from mat
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Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from Hi to LOW. Youshould see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI. Perform burner flame check 9. Once each burner has ignited, turn knobs to desired setting. on sideburner, also.Always check flame prior to each use. If only low flame is seen refer to "Sudden
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3. Remove carryover tubes and burners. 4. Detach electrode from burner. cAuTioN f NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in SPIDER ALERT! illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hangerworks well) into a small hook. Run the hook through each burner tube several times. r.._
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This warranty only applies to units purchased from an authorized retailer. ManuPacturer warrants to the original cunsumer-purchaser only that this product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manuPacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.
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i I i Key Qty Descriptiono Key Qty Description ............... A 1 FIREBOX PP 1 LEFT DOOR B 5 MAIN BURNER-TUBEBURNER QQ 1 RIGHT DOOR C 1 MAIN BURNER-BARBURNER RR 2 HANDLE, F/DOOR SS 1 LOWERBACK PANEL D 1 ELECTRODE, F/TUBE BURNER TT 2 TANK EXCLUSIONWIRE E 1 ELECTRODE, F/BAR BURNER F 4 CARRY OVER TUBE UU 1 GREASE TRAY W 1 GREASE PAN G 1 CONTROL PANEL, MAIN H 1 ELECTRONIC IGNITIONMODULE WW 4 CASTER SOCKETS I 1 BUTTON, F/IGNITION MODULE XX 2 CASTER, LOCKING J 1 SHEILD, F/ELECTRONIC IGNITIONMODULE YY
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N CCC /w /w /w /w \ \D DD R !H T S jJ @©©©©© XL \L XL XL XL XL 888 _M lJ ss /RR / RR zz / AAA 888
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1/4"-20x2-3/8"machine screws and1/4"-20flange nuts at front,and (2)1/4"-20x2-3/8"machinescrews and 1/4"-20 " Placebottomshelfbetweenside panelswithcutout holefor LPcylinderon left.Attachto leftandrightside panelswith(4) flange nuts at rear. ForFrontDoor BraceAssembly LeftSidePanel RightSidePanel / 1/4"-20x2-3/8" MachineScrew Qty:6 1/4"-20 Flange Nut Qty: 6 _""- BottomShelf screws. Thenattachto bottomshelfwith(2)#8-32x3/8"sheet metalscrews. D " Placelowerbackpanelbetweensidepanelsas shown.Attacht
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screws, " Hook tank exclusion wires onto themetal taps onlower back panel, attach other ends tobottom shelf with #8-32x3/8" sheet metal LowerBackPanel #8-32x3/8" SheetMetalScrews Qty.2 flange nuts. " Placefrontdoorbraceas shown.Attachto leftandrightsidepanelswith 1/4"-20x2-3/8"machine screws and 1/4"-20 1/4"-20 Flange Nut Qty: 6 1/4"-20x2-3/8" MachineScrew Qty:6 \ FrontDoorBrace
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@ Turnassemblyupsidedown. @ InsertBent U Pinintothe castermountingplateto lockit in place,ShownA. Spinthecasterclockwiseintothe threadsonthe bottomshelfuntilsecure. Removethe BentU Pinandrepeatfor remaining casters. Makesurethe twolockingcastersare securedat the rearandthe non-lockingcastersaresecuredat thefront.Afterall 4 castersare secureremovethe BentU Pinand savefor futuremaintenance. A Caster Pin LockingCaster FixedCaster RightSidePanel Y LeftSidePanel
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+ Standcartupright. + Thissteprequirestwopeopleto liftandpositiongrillheadonto cart. " Carefullylowerthegrill headontothe cart. Makesure the regulatorhoseis hangingoutsidethecart. Attachwith1/4"-20x1/2" screws. GrillHead 1/4"-20×1/2"Screw Qty: 4 2O