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EQUIPMENT
OPERATION MANUAL
®
Hysol 175-AIR
P/N 98036
®
Hysol 175-AIR-HT
P/N 98040
Loctite Americas Loctite Canada Inc. Loctite Company de México, S.A.d e C.V.
1001 Trout Brook Crossing 2225 Meadowpine Boulevard Calzada de la Viga s/n, Fracc. Los Laureles
Rocky Hill, CT 06067-3910 Mississauga, Ontario L5N 7P2 Loc. Tulpetlac, C.P. 55090
Ecatepac de Morelos, Edo. de México,
México
Loctite Brazil
Av. Prof. Vernon Krieble, 91
06690-11-Itapevi
São Paulo-Brazil A Company
www.loctite.
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Contents 1. Please Observe the Following................................................................................... 2 1.1. Safety .......................................................................................................................... 2 1.2. Items supplied.............................................................................................................. 2 2. Description...........................................................................................
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1. Please Observe the Following 1.1.Safety Do not touch the nozzle or molten adhesive with bare skin as they are hot - the ® ® operating temperature of the Loctite Hysol 175-AIR and 175-AIR-HT applicators is approximately 400ºF (200ºC). Protective gloves should always be worn. Careless handling can cause skin burns. If molten adhesive comes into contact with the skin immerse the affected area immediately in plenty of cold water. Seek medical advice if necessary. In addition to the safety in
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3. Technical Data Dimensions (L x H x W): approx. 11 13/16” x 9 15/32” x 2 17/32” (Approx. 300 x 240 x 65 mm) Total weight: approx. 3 lbs. (1.4 Kg) Connection cable with mains plug: 10 ft (3 m) long Operating voltage: 110-120 VAC 50/60Hz Power consumption 500W Heating up time: 10 minutes Operating temperature: 175-AIR approx. 383°F (195°C) 175-AIR-HT approx. 400°F (204°C) Diameter of adhesive inlet: 1 11/16” (43 mm) Extension cable: max. 65ft (20 m) long 2 Wire cross section: at least 16 a.w.g.
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5. Operation Normal use: • Fit the stand and place the applicator in an upright position on a flat surface. • Plug the applicator into the power supply socket, and switch on the power. Wait 10 minutes for the applicator to reach its normal operating temperature. • Squeeze the trigger to advance the piston and extrude molten adhesive through the nozzle. • To stop extruding adhesive simply release the trigger. During use, the piston will advance into the barrel as the trigger is pulled. A point
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6. Application Hints As with all adhesives, performance depends on conditions of use. Suggestions or recommendations contained herein are for guidance only, since actual conditions of use are outside the supplier’s control. • Ensure that the surfaces to be bonded are dry, free from dust, grease, and loose particles. • Apply adhesive to one surface only. Bring the two surfaces together immediately, quickly making any further adjustments. Hold the joint for 20 – 30 seconds to complete the bo
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FOR ANY REPAIRS OR ADJUSTMENTS – OTHER THAN THOSE DETAILED IN THIS MANUAL – PLEASE CONTACT 1-800-LOCTITE. 8. Care and Maintenance Every attempt has been made to make this exceptionally powerful tool both reliable and trouble-free. However the following precautions should be noted: • Make sure that the applicator is up to temperature before attempting to operate. • Do not leave the applicator switched on for long periods without use. If the applicator is not to be used for forty minutes or mo
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Qty 1 - Washer, flat nylon, item 40 Qty 6 – Casing screws, item 34 Page 7
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Trigger Valve Kit 985230 Qty 1 – Polytube, item 19 Qty 1 - Trigger Valve Assembly, item 14 Qty 1 – Philips Pan Head Screw, item 33 U.S. Cord Set Assembly 985231 Qty 1 – Cordset, item 17 Qty 1 – Clamp, item 18 Qty 2 – Screws, item 38 Accessories Part Number Nozzle 1-Hole Kit, Qty 5, 0.080” (2 mm) orifice 985225 Nozzle 2-Hole 985110 Nozzle 3-Hole 985111 Extension Nozzle 0.120” (3 mm) 985112 Needle Extension Nozzle 0.050” (1.3 mm) 985113 Spreader Extension Nozzle 0.250” (6 mm) 985114 ‘L’
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11. Appendix. Pictures of available nozzles/accessories. 985111 985113 985225 985115 985088 NEEDLE 1 HOLE 3 HOLE ‘L’ NOZZLE NOZZLE ADAPTOR 985116 985112 985110 985114 ‘T’ NOZZLE EXTENSION 2 HOLE SPREADER 985087 985243 HEAVY DUTY FREE-STANDING TOOL HANGER / BALANCER METAL STAND Page 9
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12. Exploded View. Page 10
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13. Parts List. 45 1 HEATER HOUSING ASSEMBLY HEATER HOUSING KIT 985237 44 1 HEATER HOUSING O-RING HEATER HOUSING KIT 985237 43 1 THERMOSTAT ASSEMBLY, 215°C, 419°F 985068 42 1 HELICAL SPRING LOCK WASHER, 1/4", BLACK OXIDE 41 2 WASHER, 1/4", FLAT, BRIGHT ZINC PLATE 40 1 WASHER, FLAT, NYLON PISTON SUPPORT HARDWARE KIT 985229 39 2 HELICAL SPRING LOCK WASHER HEATER HOUSING KIT 985227 38 2 PHILLIPS PAN HEAD SCREW, SELF TAPPING, #6-20 X 3/8, BRIGHT ZINC US CORDSET KIT 985231 37 3 PHILLIPS ROUND HEAD S