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375 Marcus Boulevard • Hauppauge, NY 11788 • USA
631.273.0500 • Fax: 631.273.0771
e-mail: info@ultraviolet.com
Extensive Product Information Available at:
www.ultraviolet.com
Document No. 98-1123E1 • Revised February 2007 • ©1994-2007 Atlantic Ultraviolet Corporation
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TABLE OF CONTENTS SAFETY WARNINGS.....................................................................................................................................................3 SAFETY INSTRUCTIONS ............................................................................................................................................3 PRODUCT APPLICATION ......................................................................................................................................
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SAFETY WARNINGS • All personnel should be alerted to the potential hazards indicated by the product safety labeling on this unit. • The following conventions are used to indicate and classify precautions in this manual and on product safety labeling. Failure to observe precautions could result in injury to people or damage to property. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possibl
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PRODUCT APPLICATION CONSTRUCTION • The water purifier is designed to mount horizontally. • A drain port on the chamber aids in draining of the purifier. • The water purifier chamber is passivated and electropolished type 316 Stainless Steel. • The ballast housing is a combination of Stainless Steel Type 304 and Aluminum Alloy. • Coated chambers are available for uses with special applications, consult Factory. • Easy-off end caps allow for quick and easy lamp change, without disconnecting from t
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INSTALLATION LOCATION 1. The water purifier is intended for indoor use only. The water purifier should be protected from the elements and from temperatures below freezing. The ambient temperature, in the area surrounding the water purifier, should be between 33 F and 100 F. 2. Electrical power supplied to the water purifier MUST match power requirements listed on the water purifier. Use of a voltage surge protector is recommended. 3. Plug water purifier into an approved ground fault circuit
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INSTALLATION 1. Remove water purifier from shipping carton. Inspect water purifier, power cord and plug for damage. Do not operate if there is any damage to the purifier, power cord or plug. Models MP13A through MP22A are shipped with the lamps already installed, while the MP36C and MP49C lamps are packed separately. Keep the lamp aside for installation once the purifier has been properly installed. 2. Units occasionally experience damage in shipment due to the fragility of the quartz sleeve
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RECOMMENDED OPTIONS 1 . Guardian™ Ultraviolet Monitor: Visually indicates the level of germicidal ultraviolet energy that penetrates the quartz sleeve and the water within the water purifier. The ultraviolet monitor is capable of operating an optional audio alarm and/or solenoid valve. The ultraviolet monitor will detect reduction of ultraviolet levels due to: • Fouling or deposits on the quartz sleeve. • Poor ultraviolet transmission through the water; color, turbidity, and organic or other i
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MAINTENANCE The water purifier is designed to operate with a minimal amount of maintenance, providing the water quality does not exceed maximum concentration levels, see “Water Quality” in the “Product Application” section. Ordinary mainte- nance consists of; • Lamp replacement is recommended every 10,000 hours of operation, approximately 12 months of continuous service. • Cleaning of the quartz sleeve, when conditions warrant. • Always disconnect the water supply and completely drain the water
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LAMP INSTALLATION OR REPLACEMENT Figure 3 - Lamp Replacement Step 2 - Remove End-Cap Step 3 - Withdraw Lamp Step 4 & 5 - Remove Sockets Step 6 - Remove Lamp 1. Disconnect power to water purifier. 2. Remove both easy-off end caps by pulling each cap off static gland nut. Slide each end cap along the wire away from the socket. 3. Carefully withdraw lamp approximately 2 inches from chamber while feeding lamp socket and lead wire on opposite end of chamber. 4. While holding lamp end, carefully rem
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QUARTZ SLEEVE CLEANING OR REPLACEMENT Figure 4 - Quartz Sleeve Cleaning or Replacement Step 4 - Remove Gland Nuts Step 5 - Remove Washer & O-Ring Step 6 - Remove Quartz Sleeve 1. Disconnect power to water purifier. 2. Shut off water supply to water purifier via inlet and outlet shut off valves. Drain chamber by removing drain plug. Once the chamber is completely drained, remove any old sealing tape from the threads of the drain ® plug, rewrap with 1/2" wide Teflon thread sealing tape, reinstall
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REPLACEMENT OF BROKEN QUARTZ SLEEVE ! CAUTION: Broken Quartz is SHARP. It is recommended that protective goggles and gloves are worn when handling broken quartz sleeves. 1. Disconnect power to water purifier. 2. Shut off water supply to the water purifier via the inlet and outlet shut off valves. Drain the chamber by removing the drain plug. Once the chamber is drained, remove any old sealing tape from the threads of the ® drain plug, rewrap with 1/2" wide Teflon thread sealing tape, reinstal
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™™ OPTIONAL GUARDIAN ULTRAVIOLET MONITOR SENSOR PROBE CLEANING Figure 5 - Ultraviolet Monitor and Sensor Probe If after cleaning the quartz sleeve, there is no significant improvement in the ultraviolet intensity, as shown on the intensity meter, it may be necessary to clean the Ultraviolet Monitor's sensor probe. The sensor probe body mounts in a fitting, located in the center of the disinfection chamber, and protrudes into the chamber. 1. Disconnect power to the water purifier. 2. Shut off wat
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TROUBLESHOOTING ! CAUTION: Always disconnect power to the water purifier, before performing any service. IMPORTANT: This unit is to be serviced ONLY by qualified, and appropriately licensed, personnel. Table 3 - Troubleshooting Problem Possible Cause Corrective Action No electrical power… Verify that the purifier is connected to a live power source. Ballast Disconnect the purifier from utility power. Replace lamp. Purifier not operating. Lamp-out Protection The purifier must remain disconnected
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TECHNICAL SPECIFICATIONS Table 4 - Technical Specifications Model: MP13AMP16AMP22AMP36C MP49C Flow Rate (GPM): 2 3 6 12 20 1 3 3 1 Inlet\Outlet Size: /2"m NPT /4"m NPT /4"m NPT 1"m NPT 1- /2"m NPT Number of Lamps: 1 1 1 1 1 Lamp Model No.: GPH212T5L GPH287T5L GPH436T5L G36T6L G48T6L 1 1 1 1 1 Length: 13- /2" 16- /2" 22- /2" 36- /2" 49- /2" 5 5 5 11 11 16 16 16 16 16 Width: 4- / " 4- / " 4- / " 5- / " 5- / " 3 3 3 1 1 Height: 8- /8" 8- /8" 8- /8" 9- /2" 9- /2" 1 1 1 1 1 Chamber Diameter: 4-
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OPTIONAL ACCESSORIES Optional accessories are available for operation at 120v 60Hz or 220v 50Hz, unless specified. Please specify. Consult Factory for 12v DC or other special input power requirements. Table 5 - Optional Accessories Optional Accessories Available for: Guardian™ Ultraviolet Monitor - Analog/Digital MP13A through MP49C Sentry™ Safety Sensor MP13A through MP49C Steralert™ MP13A through MP49C Audio Alarm MP13A through MP49C Elapsed Time Indicator Universal Input MP13A through MP
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REPLACEMENT PARTS Mighty Pure™™ Models MP13A, MP16A & MP22A Figure 6 - Exploded View MP13A, MP16A & MP22A 16
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Table 6 - Replacement Parts MP13A, MP16A & MP22A ITEM MP13A MP16A MP22A NO. DESCRIPTION QTY PART NO. QTY PART NO. QTY PART NO. 1 Easy-Off End Cap 2 25-1499A1 2 25-1499A1 2 25-1499A1 2 Rubber O-ring, Static Gland 2 00-1108B 2 00-1108B 2 00-1108B 3 Lamp Spacer 2 25-0208A 2 25-0208A 2 25-0208A 4 Lead Wire & Socket 2 05-1219B2 2 05-1219B2 2 05-1219B3 5 Lamp 1 05-1400 1 05-1098 1 05-1097 6 Static Gland Nut 2 25-1492D 2 25-1492D 2 25-1492D ® 7 TeflonWasher 2 25-1235A2 25-1235A2 25-1235A 8 Rubb
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REPLACEMENT PARTS Mighty Pure™™ Models MP36C & MP49C Figure 7 - Exploded View MP36C & MP49C 18
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USER ASSISTANCE Atlantic Ultraviolet Corporation Please read and become familiar Atlantic Ultraviolet Corporation 375 Marcus Boulevard makes every effort to ensure that with the contents of this manual Hauppauge, New York, 11788 the Mighty Pure™ Ultraviolet before installing or using this unit. Water Purifiers are products of If after reading the manual you still Tel: 631.273.0500 superior quality and workmanship. have questions, or concerns, Fax: 631.273.0771 This manual describes the installa