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E6580772
Optional add-on cassette
F10M option unit Instruction manual
NOTE
1. Make sure that this instruction manual is delivered to the end user of the the F10M
option unit.
2. Read this manual before installing or operating the inverter unit, and store it in a safe
place for reference.
（Ｃ）ＴＯＳＨＩＢＡ Ｃｏｒ ｐｏｒ ａｔｉｏｎ １９９９
Ａ ｌｌ Ｒｉｇｈｔｓ Ｒｅｓ ｅｒ ｖ ｅ ｄ．
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E6580772 Safety Precautions On the inverter and in its instruction manual, important information is contained for preventing injuries to users and damages to assets and for proper use of the device. Read the instruction manual attached to the inverter along with this instruction manual for completely understanding the safety precautions and adhere to the contents of these manuals. Handling in general Danger Never disassemble, modify or repair the inverter. Dis assembling the inverter could
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E6580772 Warning Do not install the inverter in any place subject to vibrations or it could fall. Otherwise it can cause injury to people. Prohibited Wiring Danger ▼ Be sure to perform the following preparatory work before proceeding to wiring. ① Turn the power off. Wait 10 minutes or more after turning the power off and confirm that the charge lamp (on the inverter) is extinct. ② Using a circuit tester that has a D.C. voltage measuring capacity of more than 800V, check to see that the volt
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E6580772 Introduction Thank you for purchasing the “F10M option unit” for industrial inverter TOSVERT VF-A7 and later series. Read this manual carefully before using the unit. Keep this manual near at hand of the operator who uses the “F10M option unit” for future reference in the maintenance and inspection. For details of handling, it is requested to have the following instruction manuals. • TOSLINE-F10M communication function manual (E6580773) This manual describes the communication function
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E6580772 Contents 1. NAME AND FUNCTION OF EACH SECTION.......................................................... 5 1.1 Appearance ...........................................................................................................................................5 1.2 Name of each section (terminal) ...........................................................................................................6 2. CONNECTION TO THE INVERTER......................................................
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E6580772 1. Name and function of each section Following figure shows appearance and name of each section of the F10M option unit. 1.1 Appearance Inverter connecting side Connector (left side) View when the cover is removed TB1 detachable terminal block Phoenix MSTBT2.5/4-ST-5.08 Bit switch for PG input TB2 detachable terminal Connector for options block Phoenix MC1.5/8-ST-3.81 Without PG input Terminal block cover With PG input Grounding terminal M3 screw terminal 5
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E6580772 1.2 Name of each section (terminal) TLF001Z ○ RUN ○ SCAN LED for status display ○ AUX ○ POWER 1 SL1 SL1 Transmitting and receiving data (positive) 2 SL2 SL2 Transmitting and receiving data (negative) TB1 3 SG SG Signal ground 4SHD SHD Terminal for shield (no connection inside) 1 PGA1 PGA1 Phase A, PG feedback anode side 2 PGA2 PGA2 Phase A, PG feedback cathode side 3 PGB1 PGB1 Phase B, PG feedback anode side 4 PGB2 PGB2 Phase B, PG feedback cathode side TB2 5 PGZ1 PGZ1 Phase Z, PG feed
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E6580772 2. Connection to the inverter Connect the F10M option unit to the inverter according to the procedures below. 2.1 Connection to the inverter (1) Confirm that the all power to the inverter are turned off beforehand. Note: Wait 10 minutes or more after turning the power off and confirm that the charge lamp on the inverter is unlit. (2) Fixing the F10M option unit alone by using screws ＜ ＜When the unit is installed alone ＞ ＞ ＜ ＜ ＞ ＞ Tighten M4x25 screws with M4 nuts to an attachment of op
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E6580772 Connection with options When two or more optional add-on cassettes are used, connect them with reference to the following diagram. Mounting of relay board for connecting options Following the diagram below mount the board which is attached to the F10M option unit onto the unit for connecting options. Insert a flat head screwdriver into the triangular section at the right side of the option unit and remove the small window cover. Slide the relay board into the place according to the
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E6580772 2.2 Wiring When conduct wiring, follow the instructions below. • Use shield wire for control signal line and ground the unit with shield wire. 2 • Applicable wire size for TB1 is 0.2 to 2.5mm . 2 For TB2, it is 0.2 to 1.5mm . • Peel off the end of the wire by about 5mm (7mm for TB1). • For connecting wires, use screwdriver that has a blade tip of 0.4mm thickness and 2.5mm width. (For TB3, thickness and width should be 0.6mm and 3.5mm.) • Tightening torque of the terminal block should
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E6580772 3. Functional description In this section, functions added by the installation of this F10M option unit, on top of the standard inverter functions, are described. 3.1 F10M communication function Through the communication network, drive and stop control and concentrated monitoring control of operation status can be carried out by the programmable controller and industrial computer. 3.1.1 Connection of transmission cable SL1, SL2, SG Transmission path is constructed by the shielded
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E6580772 3.1.2 Setting of communication parameters To enable F10M communication, set following parameters to the inverter. The parameters will be validated by rebooting a power supply or changing a reset setting (f899) to1. When interrupting a transmission to change the setting of command input, reboot a power supply if necessary, since the data which have been received before the interruption of transmission are stored in the inverter. cmod Operation command mode selection (Set this p
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E6580772 3.1.3 Communication parameters F10M communication parameters Parameter name Title Setting value Details Inverter number 0 to 255 Sets inverter station address. (Note 1) f802 When using a message transmission, set the address of the master station to 0 and address of the inverter station to 1 or over. Data type 0, 1 Selec ts type of transmitting and receiving data. f830 selection 0 : VFA7 mode 1: μ s 250 mode Input reference f831 0 to 16 Sets scan transmission data to be received. set
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E6580772 Parameter name Title Setting value Details Com. Error 0 to 4 Sets the inverter operation at time of communication error. f850 selection The action of inverter will be different depending on the status (during operation or halt) of the inverter. (Note 2) 0: During halt Inverter stops after free run. During operation Inverter trips. 1 : During halt Inverter stops after free run. During operation Inverter stops after free run. 2 : Invalid (Setting is enabled with F10M option connect
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E6580772 Continuous operation depends on the status information that was before the communication error happens. Display of communication error will be [t]. Display of trip will be [err8]. When interrupting a transmission to change the setting of command input, reboot a power supply if necessary, since the data which have been received before the interruption of transmission are stored in the inverter. Parameter setting of smaller communication number will be valid in case that the same
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E6580772 3.2 Vector control with sensor Using the pulse-train feedback signal from the encoder installed on the motor shaft or load rotation shaft, vector control with sensor can be conducted. Speed control operation :150% torque at 0 speed, speed control range 1:1000 (1000 ppr PG) speed accuracy ±0.02% (50Hz base digital input) Torque control operation :Torque control accuracy: ±10% (torque control range: –100% to 100%) 3.2.1 PG input setting To carry out PG feedback with this F10M option, it
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E6580772 3.2.2 Connection of PG As for the pulse input signals, PGA1 and PGA2 are connected for Phase A, PGB1 and PGB2 are connected for Phase B, and PGZ1 and PGZ2 are connected for Phase Z. (The wiring for Phase Z is done only when using Z-marker is necessary.) The polarity of the pulse input signals should be as follows: + side: PGA1, PGB1, PGZ1 - side: PGA2, PGB2, PGZ2 The signal which is fed back from the encoder should have the waveform of the figure below in terms of the direction of mo
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E6580772 Inverter Free run is stopped when OFF. Forward rotation with ON and reduce speed and stop with OFF Reverse rotation with ON and reduce speed and stop with OFF. When both forward and reverse rotation is ON, reverse rotation. When single phase, connect terminals PGA1 and PGA2 (In case that cmod=0) only. Connect PGCC of option unit and CC of inverter. Example of complementary encoder connection Inverter Free run is stopped when OFF. Forward rotation wit
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E6580772 ★ Caution in case of using open collector encoder connection In case using pulse command oscillator and open collector encoder, the rise time of the voltage when the transistor is OFF tends to be longer than the fall time at the time when the transistor is ON. Therefore, if the maximum input frequency becomes higher, the pulse duty cannot maintain the 50±10% specification. Conduct derating on the maximum input frequency so that the pulse duty will be within the following specification
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E6580772 3.2.4 Vector control setting parameter During operation with vector control with sensor, it is necessary to set the following parameters shown in the table below. Function Setting at Title Parameter Setting Name Shipment pt Motor control 0: Constant torque 0 mode 1: Variable torque mode selection 2: Automatic torque boost 3: Sensorless vector control (speed) 4: Automatic torque boost + automatic energy-saving 5: Sensorless vector control (speed) + automatic energy-s
