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HIGH SPEED BURNISHER
Operating Instructions (ENG)
MODELS: LB2000
Read these instructions before using the machine
C
980088 11/15/03
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MACHINE DATA LOG/OVERVIEW MODEL______________________________ DATE OF PURCHASE ________________ SERIAL NUMBER____________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: ______________________________________________________________________________________________
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TABLE OF CONTENTS Machine Data Log/Overview. .........................2 Table of Contents...........................................3 HOW TO USE THIS MANUAL How to use this Manual. ................................1-1 SAFETY Important Safety Instructions.........................2-1 Hazard Intensity Level. ..................................2-2 Grounding Instructions...................................2-3 OPERATION Technical Specifications ................................3-1
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HOW TO USE THIS MANUAL The PARTS LIST section contains assembled parts This manual contains the following sections: illustrations and corresponding parts list. The parts lists include a number of columns of information: - HOW TO USE THIS MANUAL - SAFETY - REF – column refers to the reference - OPERATIONS number on the parts illustration. - MAINTENANCE - PART NO. – column lists the part - PARTS LIST number for the part. - QTY – column lists the quantity of the The HOW TO
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IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. ! WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments. If the machine is not working properly, has been dropped, damaged, left o
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HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. ! CAUTION CAUTION - Hazards or unsafe practices which could re
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GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a 15 amp nominal 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. GROUNDING INSTRUCTIONS: This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least
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TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Construction Heavy-duty die cast aluminum deck with heavy-duty rubber bumper, tubular steel self adjusting handle with die cast aluminum handle housing. Motor 1.75 hp Transmission Direct drive from motor shaft. Pad speed 2000 r.p.m. Electrical system 115 volts, 60 Hz Cable 75’ [22,9 m], 14/3, built in cord wrap. Switches Dual levers with safety lock. Pad Holder ∅20” [50,8 cm] flexible disc Wheels Four ∅5” [∅12,7 cm], 1.25
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HANDLE INSTALLATION HANDLE ASSEMBLY 2 3 1 HANDLE MOUNT BRACKET DECK ASSEMBLY The machine is shipped with handle unassembled. Follow these steps for installation: 4. Slide Bolt (item 3) thru, washers (item 2), Handle 1. Remove handle and deck assembly from Mount Brackets and Handle Assembly as shown. carton. Tighten bolt (item 3) and nut (item 1) until the handle can not twist in the mount bracket (45-50 2. Remove bolt (item 3), washers (item 2), and foot pounds).
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OPERATION 6. To stop the machine, release the switch levers. CONTROLS 7. Do not let machine rest on pad. When finished 1. Safety Lock – Prevents unintended operation of with the machine, return handle to the storage the machine. position. 2. Switch Levers – Turns machine on/off. NOTE: The machine is equipped with a circuit breaker to protect the motor in the event an overload 1 condition occurs. The circuit breaker is located on the side of the motor. Push the
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MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION Tripped circuit breaker Reset Machine will not run Circuit breaker tripped in Check and reset building. Fuse in motor is blown Replace CAUTION: To reduce the risk of electrical shock, unplug the machine before opening fuse holder. Fuse will only open under extreme conditions. Investigate cause before replacing. Power switch failure Test switch for continuity and replace if necessary. Faulty power cord Replace Equipment no
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WIRING DIAGRAM / SERVICE SCHEDULE SERVICE SCHEDULE MAINTENANCE DAILY MONTHLY * Check pad wear to prevent buildup of chemicals * Check pad driver system for damage * Check handles, switches, and knobs for damage * Store with pad off the floor * Check all bearings for noise * Check skirt/bumpers for damage and replace as necessary * Check overall
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THIS PAGE LEFT BLANK INTENTIONALLY LB2000 980088 03/08/03 4-3
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DECK GROUP 1 2 7 3 5 4 6 8 9 10 12 11 13 14 15 16 LB2000 980088 03/08/03 5-1
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DECK GROUP SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES: FROM 1 140449 4 BUMPER, RUBBER 2 27918 1 COVER, FILTER BAG 3 140441 1 BAG, DUST (PACKAGE OF 10 BAGS) 4 67463 1 RETAINER, CORD 5 70738 2 SCR, M5 X .8MM X 10 MM PPHMS BLK 6 29244BLU 1 DECK, 20 IN BURNISHER, BLUE 7 500767 1 LABEL, LIGHTNING 2000 MAIN 8 140423 1 BUMPER, EXTRUSION 9 87211 2 WASHER, M6 FLAT BLK 10 70691 2 SCR, M6 X 25 HHMS BLK 11 57220 2 NUT, M6 X 1 HEX NYLOCK PLTD 12 27871 2 CAP EXTRUSIO
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HANDLE GROUP 17 1 16 2 3 4 5 6 12 10 11 13 7 9 14 8 15 LB2000 980088 03/08/03 5-3
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HANDLE GROUP SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES: FROM 1 70686 2 SCR, M6 X 45 SHCS BLK 2 51326 1 LOCK, SAFETY HANDLE 3 73990 2 SPRING, EXT. .5OD X 3.5L 4 140428 1 BAR, HANDLE 5 36196 2 GRIP, POLISHER HANDLE 6 51327 2 LEVER, SWITCH 7 57274 4 NUT, M6 X 1 8 500194 1 LABEL, WARNING 9 41363 1 HOUSING, POLISHER HANDLE FRONT 10 70689 2 SCR, M4.8 X 10 HHTF TYPE B 11 78473 1 TUBE HANDLE 12 23209 1 CORDSET, 14/3 X 38 IN, SJT, BLK 13 14407 1 BOOT, TWIST L
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LOWER HANDLE GROUP 3 4 2 5 1 6 7 9 11 21 20 8 12 14 16 15 13 8 24 23 8 22 10 21 19 17 18 20 8 LB2000 980088 03/08/03 5-5
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LOWER HANDLE GROUP SERIAL REF PART NO. QTY DESCRIPTION NOTES: NO. FROM 1 70738 1 SCR, M5 X .8MM X 10 MM PPHMS BLK 2 20005 1 CLAMP, 5/16 NYLON 3 67468 2 RING, 10MM EXTERNAL SNAP 4 66340 1 PIN, DOWEL 10MM DIA X 124 MM LG 5 140421 1 BRACKET, HANDLE LINK 6 67469 2 RING, 13MM EXTERNAL SNAP 7 87234 2 WASHER, 14MM ID X 36MM OD X 2MM 8 87203 8 WASHER, 14MM ID X 35 MM OD 9 730052 1 SPACER, LINKAGE 10 500542 1 LABEL, HANDLE RELEASE 11 51358 1 LATCH, HANDLE 12 89206
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MOTOR GROUP 1 2 3 LB2000 980088 03/08/03 5-7
