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3200 Series
3200 Series PID Temperature Controllers
ACS Custom Manual Issue 1.0
3216 Controllers
Issue 1 of this Handbook applies to software versions 2.09 and above for PID controller and includes:
• Remote Setpoint Input Option RCL
• Programmer Cycles
Contents
1. Installation and Basic Operation .......................................................................................................... 3
1.1 What Instrument Do I Have?..........................................
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3200 Series 9.6 DEVID 26 & 27 ....................................................................................................................................................... 30 9.6.1 ECHO................................................................................................................................................................... 30 10. Remote Setpoint (Optional).....................................................................................................
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3200 Series 1. Installation and Basic Operation 1.1 What Instrument Do I Have? Thank you for choosing this 3200 series Temperature Controller/Programmer. A universal input accepts various thermocouples, RTDs or process inputs. Up to three 3216 outputs can be configured for control, alarm or re-transmission purposes. Digital communications and a current transformer input are available as options. The controller may have been ordered to a hardware code only or pre-configured using
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3200 Series What Instrument Do I Have? K Order Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3216 1. Model No. 5. AA Relay (OP4) 7. Fascia colour/type 1/16 DIN size 3216 Disabled X Green G Relay (Form C) R Silver S 2. Function Wash down W (2) 6. Options fascia Controller CC Not fitted XXX Programmer CP 8/9 Product/Manual Language RS485 & Digital input A 4XL valve controller VC English ENG RS232 & Digital input A 2XL Valve programmer VP
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3200 Series 2. Wiring Ensure that you have the correct ! supply for your indicator Check order code of the controller supplied 2.1 Terminal Layout 3216 Controller Second Setpoint + + 1A CT AA Output 1 Or Output 4 (AA Relay) 1B Retransmission - - C AB + + 2A LA AC Output 2 2B + COM HD VI PV Input - - L A(+) 10V + + + HE V+ Line Supply 100 to 240Vac 50/60Hz Input B(-) N 2.49
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3200 Series 3. Panel Layout 3.1 Front Panel Layout ALM Alarm active (Red) Measured Temperature OP1 lit when output 1 is ON (normally heating) (or Process Value ‘PV’) OP2 lit when output 2 is ON (normally cooling ) Target Temperature OP3 lit when output 3 is ON (Setpoint ‘SP’) OP4 lit when output 4 relay is ON (normally alarm) SPX Alternative setpoint in use (e.g. setpoint 2) REM Remote digital setpoint. Also flashes when digital communications active RUN Timer/p
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3200 Series To Select Auto, Manual or Off Mode 3.1.4 Auto, Manual and Off Mode Press and hold and (Mode) together for more than 1 second. The controller can be put into Auto, Manual or Off mode – see next section. This can only be accessed from the HOME display. Auto mode is the normal operation where the output is t + u adjusted automatically by the controller in response to 1. Auto’ is shown in the upper display. changes in the measured temperat
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3200 Series 4. Operator Level 1 5. Operator Level 2 Level 2 provides access to additional parameters. Access to 4.1.1 Level 1 Operator Parameters these is protected by a security code. A minimal list of parameters are available in operator Level 1 which is designed for day to day operation. Access to these parameters is not protected by a pass code. 5.1 To Enter Level 2 1. From any display press and hold . Press to step through the list of paramete
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3200 Series 6. Access to Further Parameters Parameters are available under different levels of security and are defined as Level 1 (Lev1), Level 2 (Lev2), Level 3 (Lev 3) and Configuration (Conf). Operating Home Full Configuration Control Level List Operator Level 1 has no passcode since it contains a minimal set of Level 1 Yes parameters generally sufficient to run the process on a daily basis. Level 2 Yes Level 2 allows access to parameters which may used in Le
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3200 Series 6.1.4 To Select Access Level 3 or Configuration Level Do This The Display You Should See Additional Notes To Select Level 3 The display will pass from the current operating level, for example, Lev 1 to Lev 3 as the button is held down. 1. From any display press and hold Lev 3 goto (If no button is then pressed for about 50 seconds the display for more than 5 seconds returns to the HOME display) 0 CO D E The Level 3 code is 11: If an incorre
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3200 Series 6.2 Parameter lists 6.2.3 How Parameters are Displayed Parameters are organised in lists. The top of the list shows the list header only. The name of the list header describes As shown above. whenever a parameter is selected it is the generic function of the parameters within the list. For displayed as a mnemonic, of four or five characters, for example, the list header ‘ALARM’ contains parameters example ‘A1.TYP’. which enable you to set up alarm conditions. Af
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3200 Series 6.3 Navigation Diagram The diagram below shows the all list headings available in configuration level for 3216 controllers. The parameters in a list are shown in tables in the following sections of this manual together with explanations of their meanings and possible use. Configuration PROCESS IO1 LIST Output 2 AA Relay Logic Input current INPUT List List a List transformer LIST List
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3200 Series 7.1.1 Master Parameter List INPUT LIST I NPUT Name Scrolling Display Parameter Description Value Default Access Level IN.TYP INPUT TYPE Selects input linearisation and range See manufacture manual for input types available Conf L3 R/O o UNITS DISPLAY UNITS Display units shown on the none No units - only for custom linearisation C L3 instrument o C Celsius o F Fahrenheit o k Kelvin PErc % DEC.P DISPLAY Decimal point position No DP Conf nnnn nnnn POINTS L3 R/
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3200 Series INPUT/OUTPUT LIST 1 ‘IO-1 ’ Name Scrolling Display Parameter Description Value Default Access Level 1.SRC.A I/O 1 SOURCE A These parameters only None No event connected to the output none Conf appear when the channel 1.SRC.B I/O 1 SOURCE B AL1 Alarm 1 function is a Digital output, Alarm 2 AL2 i.e. 1.FUNC = d.out 1.SRC.C I/O 1 SOURCE C Alarm 3 AL3 Alarm4 AL4 Selects an event status to be 1.SRC.D I/O 1 SOURCE D connected to the output All alarms ALL.A channel.
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3200 Series and vice versa Output power demand re-transmission OP 2.SRC.A I/O 2 SOURCE These parameters only appear none No event connected to the output none Conf A when the channel function is a Alarm 1 * AL1 Digital OP, 2.SRC.B I/O 2 SOURCE Alarm 2 * AL2 i.e. 2.FUNC = d.Out B Alarm 3 * AL3 2.SRC.C I/O 2 SOURCE Selects an event status to be Alarm4 * AL4 connected to the output C ALL.A All alarms channel. 2.SRC.D I/O 2 SOURCE nw.AL Any new alarm D The output
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3200 Series 4.SENS SENSE To configure the polarity of nor Normal nor Conf output channel 4 Inv Inverted LOGIC INPUT LIST ‘la ’ / ‘LB’ Name Scrolling Display Parameter Description Value Default Access Level L.TYPE LOGIC INPUT Input channel type Logic input As order Conf L.IP TYPE code Read only L.d.i n LOGIC INPUT To configure the function of the Input not used Conf none Ac.AL FUNCTION digital input Alarm acknowledge Ac.AL Setpoint 2 select SP2 Loc.b Front keypad disab
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3200 Series CONTROL ‘CTRL’ LIST Parameter Parameter Description Value Default Access Name Level (Scrolling Display) CTRL.H HEATING TYPE PID As order Conf Pid code Selects the channel 1 control algorithm. Heating off off Different algorithms may be selected for On/Off on.of channels 1 and 2. In temperature control MTr Valve position control applications, Ch1 is usually the heating channel, Ch2 is the cooling channel. CTRL.C COOLING TYPE Cooling disable As order Co
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3200 Series SAFE SAFE OUTPUT POWER -100.0 to 100.0% limited by OP.HI and OP.LO 0.0% L3 To set the output level in a sensor break (open circuit) condition F.MOD FORCED MANUAL OUTPUT MODE Transfer between Auto/Manual/Auto is L3 none none bumpless Selects how the loop behaves on transfer from Auto to Manual. Transfer from Auto to Manual, the output SteP goes to a pre-set value (F.OP) Transfer from Manual to Auto is always bumpless. Last Transfer from Auto to Manual, the output go
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3200 Series TIMER ‘timer ’’ LIST Name Scrolling Parameter Description Value Default Access Display Level THRES TIMER START To set the maximum deviation Off or 1 to 3000 Units above and below setpoint Off L3 THRESHOLD between SP and PV before the timer starts. Dwell timer and Programmer only Control outputs go to zero % ENd.T TIMER END To determine the action which OFF Conf TYPE takes place when the timer has Control continues at SP1 DwEl timed out. Go to setpoint 2 SP2 D
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3200 Series Name Scrolling Parameter Value Default Access Level Display Description ucal USER To select low and high Normal operating state L3 only IdLE IdLe CALIBRATION offset state or reset to no Low offset Lo offsets. High offset Hi Remove high and low offsets rEST The following parameters appear when calibrating the controller ie UCAL = Lo or Hi c.adj CALIBRATION To set an offset value. -1999 to 9999 L3 only ADJUST phase CAL PHASE To calibrate low and high Not selected C