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BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 5/8 3/4 7/8 IN 1 2 7 34 5 6 MM 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG ............................................................ Agriculture NC.................................................... National Coarse ATF .............................. Automatic Transmission Fluid NF ..
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WARRANTY TM TM (All Models Except Mow’n Machine Zero-Turn Mowers and Woods Boundary Utility Vehicles) Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): __________________________________________ Model Number: ____________________________ Serial Number: __________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set
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WARRANTY TM (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months. Under no circumstances will this Warranty apply in th
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2300003 LOADER MOUNTING KIT
for LU132 & LU132-2 Loaders
®
on Case IH Tractors
JX1085C, JX1095C
®
or New Holland Tractors
TN85A, TN95A,
TN85DA, TN95DA
Includes Hose Kits
1018219, 1023597
SAVE THIS
MANUAL!
Include it with
your Loader Manual.
It contains safety,
operation, and repair
part information
not found in other
manuals.
MAN0572
(Rev. 1/30/2009)
INSTALLATION MANUAL
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TO THE DEALER: ® Assembly and proper installation of this product is the responsibility of the Woods dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Loader Operator’s Manual are completed before releasing equipment to the owner. TO THE OWNER: Read this manual and Loader Operator’s Manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manua
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! must be surgically removed as soon as possible by ! a doctor familiar with this form of injury or gan- LEA EL INSTRUCTIVO! grene, serious injury, or death will result. CON- Si no lee Ingles, pida ayuda a TACT A PHYSICIAN IMMEDIATELY IF FLUID alguien que si lo lea para que le ENTERS SKIN OR EYES. DO NOT DELAY. traduzca las medidas de seguridad. Check that all hardware is properly installed. Always tighten to torque chart specificat
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LOADER MOUNT INSTALLATION TRACTOR PREPARATION NOTICE ■ Clean threaded holes in the tractor chassis thor- oughly using a tap of the proper size. Paint, rust, or debris in the threads may not permit cap screws to be installed and tightened correctly. ■ Only use this mounting kit for mounting Woods ® LU132 or LU132-2 loader on Case IH JX1085C and For installing this mounting kit, references to right, left, ® forward, and rearward directions are determined from JX1095C or New Holland TN85
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Install Right Mount 7 1. Attach right mount (1) to tractor chassis and 9 frame using four hex flange screws (7) and Nord-Lock washers (9). 2. Attach to tractor frame using two cap screws (4) and hardened flat washers (8). 3. Torque hardware to: M14 x 2.0P x 40 mm . . . . . . . 111 lbs-ft (109 N-m) M20 x 2.5P x 100 mm . . . . . 337 lbs-ft (457 (N-m) 8 1. 1023010 Right mount 4 4. 1024088 M20 x 2.5P x 100 mm HHCS CL10.9 DP1 7. 1028750 M14 x 2.0P x 40 mm HFS CL10.9 Figure 3. Right Mount Installed
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Install Exhaust Relocation Kit 1024092 ROPS Tractors only 1. Attach exhaust bracket (2) to the right loader mount using two carriage bolts (4) hardened flat washers (5), and hex nuts (6). NOTE: Carriage bolts must be installed so that the heads are inside the loader mount. 2. Torque carriage bolts to 170 lbs-ft. 3. Attach new exhaust stack (1) to tractor muffler using hardware previously removed. Do not tighten at this time. 4. Slide exhaust clamp (3) around exhaust stack. 5. Position stack and
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Install Grill Guard (Optional) 1. Attach grill guard (1) to the front of the tractor using four cap screws (2) and flat washers (3). 2. Torque hardware to 244 lbs-ft. 1. 1018190 Grill guard 2. 1001377 M20 x 2.5P x 40 mm HHCS 3. 57798 3/4 Hardened flat washer 3 2 Figure 8. Grill Guard Installed Install Oscillation Stops (Optional) Check front tire clearance after loader has been installed. Using the loader, raise front of tractor off the ground to achieve full oscillation of front axle. Turn fr
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Green Blue Red Yellow 1018219 & 1023597 HOSE KIT INSTALLATION Keep hands and body away from pressurized Protective hose sleeves must cover all hydrau- lines. Use paper or cardboard, not hands or other lic hoses within 20 inches of the operator and be body parts to check for leaks. Wear safety goggles. secured onto metal hose fittings. Replace hoses or Hydraulic fluid under pressure can easily penetrate sleeves if damaged or if protective sleeve cannot skin and will cause seri
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Install Hydraulic Fittings 1. Locate the control valve under the right side of 2. 1012055 Adapter, M18 x 1.5P x 3/4 JICM the operator platform/cab and remove the four 4. 26124 Quick coupler set, male/female 1/2 plugs from the valve work ports. 6. 313053 Elbow, 1/2 NPTM x 3/4 JICF 90° 2. Install two adapters (2), elbows (6), and female 7. 315058 Adapter, 1/2 NPTM x 3/4 JICF half of quick coupler set (4) into the two forward 8. 395058 Dust cap and plug set, black ports of the control valve. Posi
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Assemble Hoses 1. Attach male half of quick coupler set (4), colored 1. 1002878 Hose, 74" x 1/2 NPTM x 3/4 JICM bands (10 & 11), and dust caps (8) to the end of (1018219 Hose Kit) two loader supply hoses (1). See Figure 14. 1. 1023473 Hose, 125" x 1/2 NPTM x 3/4 JICM (1023597 Hose KIt) 2. Attach male half of quick coupler set (4), elbow 4. 26124 Quick coupler set, male/female 1/2 (5), colored bands (9 & 12), and dust caps (8) to the end of other two loader supply hoses (1). See 5. 3018 Elbow,
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Verify Control Movements 1. Mount loader to tractor: Remove mount pins from loader uprights. Align tractor with loader and slowly drive tractor into loader. Shut off tractor. 2. Connect loader feedline hoses to tractor control valve couplers. See Figure 15. 3. Comply with all safety rules and start the tractor. 4. Mount loader to tractor by activating bucket cylinders to raise or lower the loader uprights into the loader mounts. Slowly advance tractor forward, activating appropriate cylinder
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2300003 LOADER MOUNTING KIT 2300003 LMK 1018190 Grill Guard REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1023010 1 Right mount 1 1018190 1 Grill guard (optional) 2 1023011 1 Left mount 2 1001377 † 4 M20 x 2.5P x 40 mm HHCS CL10.9 3 1018180 2 Oscillation stop 3 57798 † 4 3/4 Hardened flat washer 4 1024088 4 M20 x 2.5P x 100 mm HHCS CL10.9 5 1001377 2 M20 x 2.5P x 40 mm HHCS CL10.9 † Included with grill guard 6 1028719 4 M14 x 2.0P x 60 mm HFS CL10.9 7 1028750 4 M14 x 2.0P x 40 mm HFS CL10.
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1018219 & 1023597 HOSE KIT REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1023473 4 Hose, 125" x 1/2 NPTM x 3/4 JICM 8 395058 4 Dust plug & cap set, black (not (1023597 Hose Kit) shown) 1 1002878 4 Hose, 74" x 1/2 NPTM x 3/4 JICM 9 395061 2 Plastic spiral band, red (1018219 Hose Kit) 10 395062 2 Plastic spiral band, blue 2 1012055 4 Adapter, M18 x 1.5M x 3/4 JICM 11 56061 2 Plastic spiral band, green 3 1020934 1 Hose guide 12 56062 2 Plastic spiral band, yellow 4 26124 4 Quick coupler set,
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1024092 EXHAUST RELOCATION KIT REF PART QTY DESCRIPTION 1 1024093 1 Exhaust stack 2 1023019 1 Exhaust bracket 3 72130 1 Exhaust clamp 4 5607 * 2 5/8 NC x 1-1/2 Carriage bolt 5 57817 2 5/8 Hardened flat washer 6 230 * 2 5/8 NC Hex nut 7 44546 2 3/8 Hardened flat washer (not shown) * Standard hardware, obtain locally MAN0572 (11/10/2006) 14 Parts
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BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware define
