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User’s Guide
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ISO 9001 ISO 9002
CERTIFIED CERTIFIED
CORPORATE QUALITY CORPORATE QUALITY
STAMFORD, CT MANCHESTER, UK
FMG-3000 SERIES Blind version
Magmeter
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TM ome omeg ga a.com .com ® ® OMEGAnet Online Service Internet e-mail www.omega.com info@omega.com Servicing North America: USA: One Omega Drive, P.O. Box 4047 ISO 9001 Certifi ed Stamford CT 06907-0047 TEL: (203) 359-1660 FAX: (203) 359-7700 e-mail: info@omega.com Canada:
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Omega FMG-3000 Series Magmeter Topic: Page Topic: Page 1. Quick Start Guide 1 6. General Installation & Grounding Tips 5 2. Specifi cations 2 7. Wiring the Magmeter with 4-20 Loop out 5 3. Installation Pipe Fittings 3 8. Wiring the Magmeter with freq. out 6 4. Selecting a Location 3 9. Calibration Data 6-10 5. FMG-3000 Magmeter Confi guration 4 10. Maintenance & Troubleshooting 11 11. Ordering Information 12 1. Quick Start Guide This manual contains the genera
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SAFETY INSTRUCTIONS 1. Depressurize and vent system prior to installation or removal. 2. Confi rm chemical compatibility before use. 3. Do not exceed maximum temperature/pressure specifi cations. 4. Wear safety goggles or face shield during installation/service. 5. Do not alter product construction. 6. Disconnect power before attempting any service or wiring. 2. Specifi cations Wetted Materials: • Sensor body, electrodes and grounding ring: • -PP: Polypropylene and 316L Stainless Steel • -PVDF
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+ + GF +GF+ 3. Installation: Pipe fi ttings Omega offers a wide selection of installation fi ttings that control the position of the Magmeter electrodes in relation to the dimensions of the pipe. You will fi nd a complete list of order numbers for installation fi ttings in the Calibration tables on pages 9-13. Type Description Type Description Iron, Carbon Steel, 0.5 to 2 in. versions Plastic tees 0.5 to 4 inch versions Mounts on threaded pipe ends PVC or CPVC 316 SS Threaded tees Metric Carbo
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5. FMG-3000 Magmeter Confi guration Whether using the FMG-3000 (frequency or 4-20 mA output) the wiring terminals located on the inside of the yellow cover are identical. All of the connections from the Magmeter to external equipment (Datalogger, Chart Recorder, Flow meter, etc.) are made at the large 4-position terminal connector. When the cover is removed the wiring from the sensor can be seen connected to the smaller terminal block. These connections should always remain connected to prev
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6. General Installation and Grounding Tips Sensor conditioning The Magmeter output signal may be unstable immediately after installation. Allowing the sensor to soak in a full pipe (or in any container of water) for 24 hours will stabilize the performance. • Very low conductivity fl uids may require a longer conditioning period. (The Magmeter may not operate properly in fl uids where the conductivity is less than 20 µS/cm.) Grounding The FMG-3000 Magmeter is unaffected by moderate levels of el
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8. Wiring the FMG-3001 and FMG-3101 with Frequency output • The FMG-3001 and FMG-3101 Magmeters output an open collector frequency signal. • A 10 KΩ pull up resistor must be connected between terminals 1 and 2 if the magmeter is used with third-party equipment.. Blue Jumper ON Magmeter FP90 Flow Transmitter Connect AUX power on the FP90 to provide the Not used 4 power to the FMG3000 Frequency Sensr Gnd Ground OPEN COLLECTOR 9 (SHIELD) 3 output. 4 Frequency Sensr IN 8 2 (RED) 3 5-24 VDC Sens
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9. Calibration Data: K-factors* and Full Scale Current Values Plastic Installation Fittings: PVC Tees and Saddles PIPE SIZE FITTING K-Factor K-Factor 20 mA= 20 mA= (IN.) TYPE Gallons Liters* in GPM in LPM SCH 80 PVC TEES FOR SCH 80 PVC PIPE ½ FP-5305 2289.37 604.85 13.10 49.60 ¾ FP-5307 1430.41 377.92 20.97 79.38 1 FP-5310 876.86 231.67 34.21 129.50 1¼ FP-5312 447.06 118.11 67.10 253.99 1½ FP-5315 324.19 85.65 92.54 350.25 2 FP-5315 206.69 54.61
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9. Calibration Data: K-factors* and Full Scale Current Values Plastic Installation Fittings for Metric Pipes: Polypropylene True Union Tees and Wafers PVDF True Union Tees and Wafers PVC True Union Tees and Wafers PIPE SIZE FITTING K-Factor K-Factor 20 mA= 20 mA= (IN.) TYPE Gallons Liters* in GPM in LPM POLYPROPYLENE FITTINGS (DIN/ISO ,BS, ANSI) ½ FP-5105PO 2192.73 579.32 13.68 51.78 ¾ FP-5107PO 1327.81 350.81 22.59 85.52 1 FP-5110PO 737.16 194.76 40.70 154.04 1¼
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9. Calibration Data: K-factors* and Full Scale Current Values Metal Installation Fittings: Carbon Steel Tees and Weld-o-Lets Stainless Steel Tees and Weld-o-Lets Galvanized Iron Tees PIPE SIZE FITTING K-Factor K-Factor 20 mA= 20 mA= (IN.) TYPE Gallons Liters* in GPM in LPM CARBON STEEL TEES ON SCH 40 PIPE ½ FMG-5305CS 1572.66 415.50 19.08 72.20 ¾ FMG-5307CS 1086.73 287.11 27.61 104.49 1 FMG-5310CS 582.34 153.86 51.52 194.99 1¼ FMG-5312CS 377.48 99.73 79.48 300
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9. Calibration Data: K-factors* and Full Scale Current Values Metal Installation Fittings: Bronze and Copper Tees and Brazolets PIPE SIZE FITTING K-Factor K-Factor 20 mA= 20 mA= (IN.) TYPE Gallons Liters* in GPM in LPM BRONZE TEES ON SCH 40 PIPE 1 FP-5310BR 582.34 153.86 51.52 194.99 1¼ FP-5312BR 330.54 87.33 90.76 343.53 1½ FP-5315BR 254.76 67.31 117.76 445.71 2 FP-5320BR 157.36 41.58 190.64 721.58 COPPER TEES FITTING ON COPPER PIPE SCH K ½ FP-53
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10. Maintenance The FMG-3000 series Magmeter requires very little maintenance. There are no user-serviceable components in the Magmeter. • If the fl uid contains deposits and solids that may coat the electrodes, a regular cleaning schedule is recommended. • Do not use abrasive materials on the metal electrodes. Clean with soft cloth and mild detergent only. • Use a cotton swab and mild detergent to remove deposits on the metal electrodes at the tip of the sensor. 10.1. Environmental Recommendat
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11. Ordering Information OMEGAMAG with Frequency Output FMG3001-PP OMEGAMAG, Blind, Freq, PP/316SS, ½-4 FMG3101-PP OMEGAMAG, Blind, Freq, PP/316SS, 5-8 FMG3201-PP OMEGAMAG, Blind, Freq, PP/316SS,10-12 FMG-3001-PVDF-HA OMEGAMAG, Blind, Freq, PVDF/Hast, ½-4 FMG3101-PVDF-HA OMEGAMAG, Blind, Freq, PVDF/Hast, 5-8 FMG3201-PVDF-HA OMEGAMAG, Blind, Freq, PVDF/Hast,10-12 FMG-3001-PVDF OMEGAMAG, Blind, Freq, PVDF/316SS, ½-4 FMG3101-PVDF OMEGAMAG, Blind, Freq, PVDF/316SS, 5-8 FMG3201-PVDF OMEGAMAG, B
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MADE IN IN US SA A WARRANTY/DISCLAIMER OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product. If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Custome
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Where Do I Find Everything I Need for Process Measurement and Control? OMEGA…Of Course! Shop online at www.omega.com TEMPERATURE • Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies • Wire: Thermocouple, RTD & Thermistor • Calibrators & Ice Point References • Recorders, Controllers & Process Monitors • Infrared Pyrometers PRESSURE, STRAIN AND FORCE • Transducers & Strain Gages • Load Cells & Pressure Gages • Displacement Transducers • Instrumentation & Access
