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INSTRUCTION MANUAL
14", 16", and 18"
Long Arm Radial Saws
(Models 33-400, 33-401, 33-402, 33-403,
33-410, 33-411, 33-412, 33-413,
33-420, 33-421, 33-422, 33-423)
PART NO. 424-03-651-0019 - 06-20-05
Copyright © 2004 Delta Machinery
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
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TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 ADDITIONAL S
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SAFETY GUIDELINES - DEFINITIONS It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situ
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GENERAL SAFETY RULES READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage. IMPORTANT SAFETY INSTRUCTIONS 1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION Delta may cause damage to the machine or injury to the MANUAL BEFORE OPERATING THE MACHINE. user. Learning the machine’s application, limitations, and 14. USE THE PROPER EXTENSION
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ADDITIONAL SPECIFIC SAFETY RULES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. 11. KEEP ARMS, HANDS, AND FINGERS away from 1. DONOTOPERATE THIS MACHINE UNTIL it is the blade. assembled and installed according to the instructions. 12. NEVER REACH around the saw blade. 2. OBTAIN ADVICE from your supervisor, instructor, 13. NEVER PERFORM a “crossed arm” operation. or another qualified person if you are not familiar 14.PROPERLY SUPPORT LONG OR WIDE with the operation of this m
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POWER CONNECTIONS The Long Arm Radial Saws are not supplied with a power cord. They must be permanently connected to the building electrical system and all wiring must be done by a qualified electrician and conform to the National Electric Code and all local codes and ordinances. Since they are permanently connected, extension cords cannot be used. MOTOR SPECIFICATIONS Your machine is wired for 230V, 60HZ alternating current. Check the spec plate on the motor for the horsepower rating, whether t
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GUIDE TO PARTS The following is an explanation of the operating controls of the Delta 14", 16" and 18" Radial Arm Saws. All users will benefit by knowing how to set and operate the controls for all cutting operations. To avoid the possibility of damage to the machine and/or injury to the operator, all user’s should become familiar with the operations and the controls before turning the machine “ON’. A B C M E F Fig. 2 Fig. 3 A - TRACK-ARM CLAMP HANDLE Fig. 2. Controls F - ELEVATING CRANK HANDLE
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ASSEMBLY FOR YOUR OWN SAFETY, DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL THE MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL. ASSEMBLY TOOLS REQUIRED * 1/16" Open End Wrench (supplied) * Roller Head Wrench (1) * 9/16” and 3/8” open end or socket wrenches (not included) 4 to 6 hours ASSEMBLY TIME ESTIMATE- SELECTING FLOOR SPACE Fig. 4 Before unpacking, determine exactly where you want to set up the machine. It is highly desirable to locate the
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CUTTINGHEAD AND CROSS-CUT STOP TO TRACK-ARM 1. Remove two screws (A) and end cap (B) from track- arm, Fig. 8. 2. Hold cuttinghead assembly (D) Fig. 9, with both hands and insert the ball bearings (E) into the track- arm, as shown. Push cuttinghead all the way onto track-arm and tighten clamp knob (F). 3. Assemble cross-cut stop (C) to the track-arm (Fig. Fig. 8 10). 4. Replace end cap (B) that was removed in STEP 1 F (Fig. 11). E D Fig. 9 Fig. 10 Fig. 11 9
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STARTER BOX TO BASE 1. Assemble bracket (A) to the bottom of the right side of saw base, (Fig. 12), using the 1/4-20x1/2" hex head screw (B), 1/4" lockwasher (D), and 1/4-20 nut (E). 2. Assemble the starter box (B) Fig. 13 to the right side D of the base by inserting the three1/4-20x1/2" hex head screws (C) with 1/4" lock-washers, through the two B E holes in the base and the hole in the bracket and into the three 1/4-20 weld nuts in the back of the starter box. A cable clamp is supplied to atta
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ADJUSTING TABLE TOP PARALLEL TO TRACK-ARM C For accurate work the track-arm must be parallel to the table top at all points. To check and adjust: 1. Move the motor and cuttinghead assembly (A) to A the vertical position (Fig. 18). Position saw arbor (B) Fig. 18, so that it is approximately in the center of the front table board. Push track-arm clamp handle (C) Fig. 18 to the rear to secure track-arm and tighten cuttinghead clamp knob (G) Fig. 5. B Using the spanner wrench (E) Fig. 18 as a feel
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3. IMPORTANT: To prevent arbor nut from spinning when blade stops, place the 1-1/16" wrench (C) Fig. 23 on flats of arbor and firmly tighten arbor nut (A) with the 1-5/8" box end spanner wrench (D) (left handed thread). Firmly tighten set screw (E). 4. Remove screw (F) Fig. 25 that attaches inside leaf guard (G) to rear of blade guard (H). 5. Assemble blade guard (H) Fig. 25, to motor housing. Position bracket (J) over motor housing and blade guard flange (K) and loosely fasten 1/2-13 hex nut (L
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4. Attach eyelet (H) Fig. 30 of cable assembly (C) to "S" bracket (E). E 5. NOTE: To prevent premature wear of return reel cable, position the return reel so that the cable does not rub against the wall of the return reel. C H Fig. 30 OPERATION OPERATIONAL CONTROLS AND ADJUSTMENTS STARTING AND STOPPING SAW 1. The on/off switch (A) Fig. 30A is located on the front of the saw. To turn the machine on, push the “START” button. 2. To turn the machine “OFF”, push the “STOP” button. A MAKE SURE THAT TH
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TAKING SIDE MOTION OUT OF OVER-ARM DISCONNECT MACHINE FROM POWER SOURCE. 1. Loosen hex nuts (A) and gib adjusting screws (B) and (C) Fig. 31. 2. Loosen nuts (D) Fig. 31, and adjust bolts (E), so that base wraps around column securely. If column is tight in base, turn bolts (E) clockwise to loosen. IMPORTANT: Turning bolts (E) clockwise will open the base jaws, while turning bolts (E) counter- clockwise and tightening nuts (D) will close the base jaws. Check elevation by turning crank handle, mak
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ADJUSTING TRACK RODS Each track rod (A, B, C, D) Fig. 34 can be adjusted individually to present a new bearing surface. Adjust the track rods one at a time as follows: DISCONNECT MACHINE FROM POWER SOURCE. 1. Remove end cap (E) Fig. 35, cross-cut stop (F) and G cutterhead assembly (G), from the track-arm (Fig. 35). Fig. 33 2. Loosen series of top screws (H) Fig. 35 just enough to release holding action on the top left track rod (A) Fig. 34. Insert screwdriver into slotted end of track rod (A) Fi
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ADJUSTING BLADE SQUARE WITH TABLE TOP DISCONNECT MACHINE FROM POWER SOURCE. 1. Remove blade guard and place saw blade in cut-off position over fixed portion of table. 2. Place a square (A) Fig. 36, against saw blade. Be sure square is on the table surface, and between the gullets of the teeth, not against the saw teeth. 3. Loosen bevel clamp handle (B) Fig. 36, and loosen two screws (C). 4. Tilt the motor assembly (D) Fig. 36, until square is Fig. 36 flush against saw blade and tighten bevel cla
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ADJUSTING SAW TRAVEL SQUARE WITH FENCE Your radial saw is equipped with exclusive "Micro-Set" Miter Stops. This unique feature makes it possible to produce accurate miter cuts and perfectly square cross-cuts at all times by individual adjustment of the three stop positions. These stops are accurately adjusted at the factory. However, adjustments can be made if necessary. Once the "Micro-Set" stops are set, you can be assured of quick, positive settings at the three positions. Before determining
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REMOVING "HEELING" IN SAW CUT Even though the cuttinghead travel may be perfectly aligned at 90 degrees to the fence, the blade itself may not be 90 degrees or square with the fence, (Fig. 42). This condition is known as "heeling."To check and adjust: DISCONNECT MACHINE FROM POWER SOURCE. 1. Cross-cut a board and see on which side of the cut board saw teeth marks appear. Fig. 42 2. If saw teeth marks appear on the right side, the back end of the saw blade must be shifted toward left side. 3. Loo
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ADJUSTING BLADE GUARD DISCONNECT MACHINE FROM POWER SOURCE. On all ripping and plowing operations, the back part of the blade guard is lowered so that it just clears the material. This will prevent the material from being lifted off the table. Also, lower the kickback rod (A) Fig. 46, so that the kickback fingers are 1/8" below surface of material. The kickback fingers will then come into contact with the material preventing "kickback." Adjust dust elbow (B) Fig. 46 to direct sawdust to rear of
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ADJUSTING TENSION ON CUTTINGHEAD RETURN ASSEMBLY The cuttinghead return assembly is properly tensioned when there is just enough cable tension to return the cuttinghead (A) Fig. 49, without excessive force, to the rear of the track arm (B) after completion of the cut. To adjust: DISCONNECT MACHINE FROM POWER SOURCE. 1. To INCREASE cable tension, turn adjustment dial (C), Fig. 49, clockwise. 2. To DECREASE cable tension, pull back on cable tension release knob (D) Fig. 50, until the desired tensi
