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22'' SCROLL SAW
MODEL G1060
INSTRUCTION MANUAL
COPYRIGHT © 1992 BY GRIZZLY IMPORTS, INC. REG.# TX 3 300 229
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.
REVISED JULY 1997 PRINTED IN TAIWAN
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Table Of Contents PAGE 1. SAFETY ....................................................................................................................2 SAFETY RULES FOR ALL TOOLS ....................................................................2 ADDITIONAL SAFETY INSTRUCTIONS FOR SCROLL SAWS ........................3 2. CIRCUIT REQUIREMENTS...................................................................................... 4 110V OPERATION ....................................................
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SECTION 1: SAFETY WARNING: For Your Own Safety, Read Instruction Manual Before Operating Scroll Saw a) Always wear eye protection. c) Do not cut pieces too small to hold by hand. b) Always keep guards in place and in proper d) Make sure the blade teeth point downward operating condition. toward the table. Safety Instructions For Power Tools These safety rules cannot cover every situation in a work shop. Consider your conditions when setting up or operating your scroll saw. 7. DON’T FORCE TOOL. I
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10. WEAR PROPER APPAREL Do not wear 16. REDUCE THE RISK OF UNINTENTIONAL loose clothing, gloves, neckties, rings, STARTING. Make sure switch is in off posi- bracelets, or other jewelry which may get tion before plugging in. caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering 17. USE RECOMMENDED ACCESSORIES. to contain long hair. Consult the owner’s manual for recommend- ed accessories. The use of improper acces- 11. ALWAYS USE SAFETY GLASSES. Also sories may c
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SECTION 2: CIRCUIT REQUIREMENTS Improper connections of the electrical-grounding 110V Operation conductor can result in risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical-grounding conductor. If repair or replacement of the electric cord or plug Your G1060 22'' Scroll Saw is prewired for 110 is necessary, do not connect the equipment 1 volt, single phase operation. The ⁄8'' H.P. motor grounding conductor to a live terminal. draws approximate
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SECTION 3: GENERAL INFORMATION Grizzly Imports, Inc. is proud to offer the Model Most important, we stand behind our machines. G1060 22'' Scroll Saw. The G1060 is part of We have an excellent service department at your Grizzly’s growing family of fine woodworking and disposal should the need arise. If you have any metalworking machinery. When used according service questions or parts requests, please call or to the guidelines stated in this manual, you can write to us at the location listed belo
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Unpacking Piece Inventory After all the parts have been removed from the The Model G1060 22'' Scroll Saw is shipped from carton, you should have: the manufacturer in a carefully packed carton. If you discover the machine is damaged after • Scroll Saw Assembly you’ve signed for delivery, please call Customer • Hardware Service immediately for advice. Hardware Qty Save the containers and all packing materials for Mounting Rod 1 possible inspection by the carrier or its agent. 1 ⁄4" - 20 Wing Nut
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Clean up Site Considerations The working table for the G1060 is coated with a 1. Working Clearances: Consider existing and waxy oil that protects them from corrosion during anticipated needs, size of material to be shipment. Remove the protective coating with processed through the machine, and space mineral spirits and paper towels. Do not use for auxiliary stands, work tables or other gasoline or other petroleum based solvents machinery when establishing a location for because of their extremel
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SECTION 4: ASSEMBLY Safety Shield The only real assembly required for your scroll saw is to attach the safety shield to the support post. 1. Slide the mounting clip over the threaded end of the mounting rod and secure with wing nut provided. 2. Mount the shield assembly to the support post by sliding the mounting clip onto the support post and securing in the desired position. Figure 2. Figure 2. -8- G1060 22'' Scroll Saw
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SECTION 5: ADJUSTMENTS 3. Mount Blade in Chucks. This can be done Changing Blades with the help of the Chuck Holder, located on the right edge of the table. Figure 4. 4. Mount Chucks between Upper and Lower 1. Remove Safety Shield assembly. Arms (Blade teeth should be pointing down toward the table) and close Chuck Guard. 2. Remove Table Insert and flip open Chuck Don’t replace the Safety Shield or Table Guards. Figure 3. Insert just yet - wait until after you’ve adjust- ed blade tension. Figure
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Blade Tension Table Tilt 1. Turn the Blade Tension Adjustment Knob Your Scroll Saw can handle any sort of bevel cut clockwise to tighten, counterclockwise to between 0 and 30˚. Before you try this, however, loosen. Figure 5. Proper tension is difficult to make sure the blade is perpendicular to the table. quantify, but as you turn the knob clockwise, Recalibration of this setting is easy. you will notice when the blade initially begins to tighten. The moment you feel the blade 1. Find a small bl
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4. Once you are sure the Table is at 90˚, tighten Safety Shield the Tilt Adjustment Knob. It will also be nec- essary to loosen the pointer and reset it. Now that the table is perpendicular to the blade, Always wear safety glasses. The Safety Shield any angle you set between 0 and 30˚ will be included with your Scroll Saw should be used as accurate. To do this: additional protection for your face and eyes should the blade snap or material be ejected from 1. Facing the Saw, turn the Table Insert
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SECTION 6: OPERATIONS Straight Cuts Test Run Once assembly is complete and adjustments are 1. Scribe a straight line on your workpiece with done to your satisfaction, you are ready to test a sharp pencil or scratch awl. the machine. 2. Adjust Hold-down Foot so it barely touches Turn on the power supply at the main panel. the workpiece. Press the START button. Make sure that your fin- ger is poised on the STOP button, just in case 3. Turn power on. Allow motor to get up to there’s a problem. The
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Curved Cuts Bevel Cuts 1. Scribe a curved line on your workpiece with 1. Scribe your workpiece as described in the a sharp pencil or scratch awl. previous two sections. 2. Adjust Hold-down Foot as for straight cut- 2. Adjust table to desired angle. ting. 3. Adjust the Hold-down Foot to the same angle 3. Maintaining a slow, even pressure, feed the as the table. Its adjustment bolt is shown in workpiece into the blade. Approaching a Figure 11. As with the other cuts, make it tight radius, slow dow
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6. Secure the Blade in the Chuck. This will Inside Cuts require an Allen wrench and a pair of pliers. Figure 13. 7. Replace Table Insert. Inside cuts such as circles or the insides of closed letters can be easily cut with your Scroll Saw by 8. Make cuts. threading the blade through the workpiece’s closed loop from the bottom and remounting the 9. Remove blade from the chuck to release the blade in the chucks. This procedure is described workpiece. below. 1. Remove Table Insert. 2. Flip open Chuc
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SECTION 7: MAINTENANCE General Lubrication Regular periodic maintenance on your Model Lubricate the upper and lower guide arm bush- G1060 Scroll Saw will ensure its optimum perfor- ings once a month. Light machine oil will be ade- mance. Make a habit of inspecting your scroll saw quate. Damage to the motor may result if the each time you use it. Check for the following con- bushings are allowed to run dry. ditions and repair or replace when necessary. Caution: Always perform any maintenance with
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SECTION 8: CLOSURE The following pages contain general machine We recommend you keep a copy of our current data, parts diagrams/lists, troubleshooting guide catalog for complete information regarding and warranty/return information for your Model Grizzly's warranty and return policy. If you need G1060 22'' Scroll Saw. additional technical information relating to this machine, or if you need general assistance or If you need parts or help in assembling your replacement parts, please contact the S
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MACHINE DATA GRIZZLY MODEL G1060 22" SCROLL SAW Design Type ........................................................................................................................ Bench Model Capacities: Maximum Cutting Width..........................................................................................................22" 7 Maximum Cutting Height........................................................................................................1 ⁄8" o Table Tilt ................
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2 25 67 67 66 65 64 37 32 75 38 51 63 33 70 35 39 14 26 34 3 52 25 36 48 69 50 73 36A 6 24 77 46 23 26 6 47 54 3 41 43 53 49 22 12 31 30 29 58 13 21 9 73 56 74 16 11 10 19 18 57 68 44 69 48 11 15 29 52 16 31 45 74 17 20 4 7 59 8 78 72 42 27 41 28 28 1 5 67 67 60 40 25 76 2 25 25 2 2 -18- G1060 22'' Scroll Saw