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Cisco CRS-1Carrier Routing System
8-Slot Line Card Chassis
Site Planning Guide
March 2008
Americas Headquarters
Cisco Systems, Inc.
170 West Tasman Drive
San Jose, CA 95134-1706
USA
http://www.cisco.com
Tel: 408 526-4000
800 553-NETS (6387)
Fax: 408 527-0883
Text Part Number: OL-5802-06
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THE SPECIFICATIONS AND INFORMATION REGARDING THE PRODUCTS IN THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE. ALL STATEMENTS, INFORMATION, AND RECOMMENDATIONS IN THIS MANUAL ARE BELIEVED TO BE ACCURATE BUT ARE PRESENTED WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED. USERS MUST TAKE FULL RESPONSIBILITY FOR THEIR APPLICATION OF ANY PRODUCTS. THE SOFTWARE LICENSE AND LIMITED WARRANTY FOR THE ACCOMPANYING PRODUCT ARE SET FORTH IN THE INFORMATION PACKET THAT SHIPPED WITH THE PRODUCT AND ARE
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CONTENTS Preface v CHAPTER 1 Cisco CRS-1 Carrier Routing System 1-1 The Cisco CRS-1 8-Slot Line Card Chassis 1-2 Chassis Components 1-3 Chassis Slot Numbers 1-4 CHAPTER 2 Power and Cooling 2-1 Chassis Power System 2-1 General Power and Grounding Requirements 2-2 DC Power Requirements 2-3 DC Input Power and Ground Cables 2-3 AC Power Requirements 2-6 AC PDU Wiring 2-7 Supplemental Bonding and Grounding 2-9 Chassis Airflow 2-10 Facility Coo
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Contents Route Processor Cables 4-7 PLIM Interface Cables 4-7 Custom Cables 4-7 Noise Control 4-8 Cisco Installation Services 4-8 System Testing, Certification, and Warranties 4-8 APPENDIX A Site Planning Guidelines A-1 Site Planning Checklist A-1 Preliminary Site Survey A-2 APPENDIX B Product IDs for the Cisco CRS-1 8-Slot Line Card Chassis B-1 Cisco CRS-1 8-Slot Line Card Chassis Component Product IDs B-1 Optional MSC, PLIM, SIP, and SPA Product ID
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Preface This site planning guide describes how to plan and prepare your site facilities for the installation of a Cisco CRS-1 Carrier Routing System 8-Slot Line Card Chassis (also referred to in this document as the “Cisco CRS-1 8-slot line card chassis”). The guide provides a brief description of the chassis and its components, and basic site facilities requirements. This guide describes all power, cooling, and environmental specifications to consider before ordering and installing the C
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Preface Appendix B, “Product IDs for the Cisco CRS-1 8-Slot Line Card Chassis,” provides information about how to order the Cisco CRS-1 8-Slot Line Card Chassis components. Document Conventions This guide uses the following conventions: Caution Means reader be careful. You are capable of doing something that might result in equipment damage or loss of data. Note Means reader take note. Notes contain helpful suggestions or references to materials not contained in this manual. Warning Def
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Preface Changes to This Document lists the technical changes made to this document since it was first printed. Table 1 Changes to This Document Revision Date Change Summary OL-5802-06 February 2008 Minor editorial changes. OL-5802-05 June 2007 This revision updates the two-pole DC power requirements. OL-5802-04 June 2006 The front and rear clearance values for installation, service, and airflow have been updated in Chapter 4, “Site Planning Considerations.” OL-5802-03 April 2006 Various
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Preface Cisco CRS-1 Carrier Routing System 8-Slot Line Card Chassis Site Planning Guide viii OL-5802-06
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CH A P T E R 1 Cisco CRS-1 Carrier Routing System This site planning guide describes how to plan and prepare your site facilities for the installation of a Cisco CRS-1 Carrier Routing System 8-Slot Line Card Chassis (also referred to in this document as the “Cisco CRS-1 8-slot line card chassis”). The guide provides a brief description of the chassis and its components, and basic site facilities requirements. This guide describes all power, cooling, and environmental specifications to cons
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CISCO CRS-1SERIES LINECARD CHASSIS OT LLM CB AC FLT POWER OT LLM CB AC FLT POWER TMP FAIL OK TMP FAIL OK Chapter 1 Cisco CRS-1 Carrier Routing System The Cisco CRS-1 8-Slot Line Card Chassis The Cisco CRS-1 8-Slot Line Card Chassis The Cisco CRS-1 8-slot line card chassis is the main component of the Cisco CRS-1. The chassis is a mechanical enclosure that contains a chassis midplane. The midplane holds the system modular services cards (MSCs), their associated physical layer interface m
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Chapter 1 Cisco CRS-1 Carrier Routing System The Cisco CRS-1 8-Slot Line Card Chassis Figure 1-2 Rear (MSC) View of the 8-Slot Line Card Chassis 1 2 3 4 5 6 1 Upper fan tray (beneath cover) 4 MSC slots 2 Chassis vertical mounting brackets 5 Lower fan tray 3 Switch fabric card (half-height) slots 6 Power distribution units (PDUs) Chassis Components The Cisco CRS-1 8-slot line card chassis contains the following components: As many as eight modular services cards (MSCs), also called line
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Chapter 1 Cisco CRS-1 Carrier Routing System The Cisco CRS-1 8-Slot Line Card Chassis – 10-Gigabit Ethernet (GE. Available in long-reach (LR) optics. This PLIM supports pluggable optics, and can be configured with 1 to 8 ports. – Cisco CRS-1 SPA Interface Processor-800. Occupies one physical-layer-interface-module (PLIM) slot on the Cisco CRS-1 16- and 8-Slot Line Card Chassis. Supports six normal-height SPAs or three double-height SPAs or any combination in between. A chassis mi
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0 1 2 3 SM 1 SM 3 SM 0 SM 2 4 5 6 7 7 6 5 4 RP 1 RP 0 3 2 1 0 Chapter 1 Cisco CRS-1 Carrier Routing System The Cisco CRS-1 8-Slot Line Card Chassis Figure 1-3 Cisco CRS-1 8-Slot Line Card Chassis Slot Numbers FAN 0 FAN 1 As shown, the front (PLIM) side of the chassis has the following card slots: Eight PLIM slots (left to right: 0, 1, 2, 3...4, 5, 6, 7) Two route processor card slots (RP0 and RP1) The rear (MSC) side of the chassis has the following card slots: Eight MSC slots
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Chapter 1 Cisco CRS-1 Carrier Routing System The Cisco CRS-1 8-Slot Line Card Chassis Cisco CRS-1 Carrier Routing System 8-Slot Line Card Chassis Site Planning Guide 1-6 OL-5802-06
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CH A P T E R 2 Power and Cooling This chapter describes the Cisco CRS-1 Carrier Routing System 8-Slot Line Card Chassis power and cooling systems. It also provides the power and grounding and cooling requirements for the installation site to help you plan the site facilities for the system. The Cisco CRS-1 Carrier Routing System 8-Slot Line Card Chassis System Description provides detailed information about these components. This chapter contains the following sections: Chassis Power Sy
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Chapter 2 Power and Cooling General Power and Grounding Requirements An AC-powered chassis requires 8,750 watts of AC input power. Note These power requirements are for a fully loaded chassis with eight PLIMs. A chassis with six or seven PLIMs uses slightly less power. However, it is a good idea to allocate this much power for each chassis to ensure that enough power is available for future system expansion. See the Cisco CRS-1 Carrier Routing System 8-Slot Line Card Chassis System
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Chapter 2 Power and Cooling DC Power Requirements DC Power Requirements A DC-powered line card chassis contains two DC-input power distribution units (PDUs) and two DC power entry modules (PEMs). Each DC PDU is connected to three DC power inputs and contains a single 7500-watt DC PEM that is field replaceable. Input DC power enters the PDU and is passed to the PEM, which provides power to the components in the chassis. Each PEM has its own circuit breaker. In addition to the requireme
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Chapter 2 Power and Cooling DC Power Requirements Each DC input power cable is terminated at the PDU by a cable lug. The cable lugs must be dual-hole, and have a 45-degree angle tongue. They must be able to fit over 1/4-inch terminal studs at 0.625-inch (15.88-mm) centers. For example, you could terminate a 2-AWG power cable with a cable lug, such as Panduit part number LCC2-14AWH-Q (Cisco part number 32-0677-01) or equivalent (see Figure 2-1). Note To avoid hazardous conditions, all
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Chapter 2 Power and Cooling DC Power Requirements Figure 2-2 DC Earth Ground Cable Lug All measurements in inches 2.24 End View Ø 0.267 0.48 2 holes Crimp area 0.25 0.63 0.37 0.08 Figure 2-3 shows the DC input power cables connected to the DC PDU terminal studs. Figure 2-3 DC PDU Power Cable Connections 1 1 Each set of cables (RTN and –48V/–60V) is a single VDC input. Note When wiring the PDU, be sure to attach the ground wire first (shown above on the far left side of PDU). When removi
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Chapter 2 Power and Cooling AC Power Requirements Caution Although reverse polarity should not damage the DC power system, you should correct a reverse polarity condition immediately. AC Power Requirements An AC-powered line card chassis contains two AC power distribution units (PDUs) and two AC rectifier modules. Each AC PDU is connected to an input AC power source and holds a single 7500-watt AC rectifier. Input AC power enters the PDU and is passed to the rectifier. Here, the input