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GAS HOB
MODEL ZGF 642
INSTRUCTION BOOKLET
2
Please read this instruction booklet before using the appliance
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Important Safety Information You MUST read hese warnings carefully before installing or using the hob. If you need assistance, contact our Customer Care Department on 01635 521313 Installation l This hob must be installed by qualified personnel, l When using other electrical appliances, ensure the according to the manufacturer’s instructions and to cable does not come into contact with the hot the relevant British Standards. surfaces of the cooking appliance. l Any gas installation must be carri
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Contents For the Installer For the User Technical Data Page 10 Description of the Hob Page 5 Important Safety Operation Page 6 Requirements Page 11 Maintenance Installation Page 12 and Cleaning Page 7 Gas Connection Page 12 Something Building In Page 13 Not Working Page 8 Electrical Connection Page 14 Service and Spare Parts Page 8 Wiring Diagram Page 15 Peace of Mind Fault Finding Page 16 for 24 Months Page 9 Commissioning Page 18 Servicing Page 19 Conversion from natural gas to LPG Page 19 Thi
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Description of the Hob 2 3 3 1 5 6 7 4 8 1. Hob Top 2. Auxiliary Burner 3. Semi-rapid Burners 4. Rapid Burner 5. Control knob for front left burner (auxiliary) 6. Control knob for back left buner (semi-rapid) 7. Control knob for back right burner (semi-rapid) 8. Control knob for front right burner (rapid) INSTALLATION WHEN THE HOB IS FIRST INSTALLED Any gas installation must be carried out by Once the hob has been installed, it is a registered CORGI installer, and in important to remove any prot
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Operation HOB BURNERS To light a burner, turn the relevant knob anticlockwise to maximum position and push down the knob to ignite. If the burner does not ignite, turn the control knob to zero, and try again. When switching on the mains, after installation or a power cut, it is quite normal i for the spark generator to be activated automatically. To ensure maximum burner efficiency, you should only use pots and pans with a flat bottom fitting the size of the burner used (see table). Burner minim
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Maintenance and Cleaning Before any maintenance or cleaning can be carried out, you must DISCONNECT the hob from the electricity supply. The hob is best cleaned whilst it is still warm, as spillage can be removed more easily than if it is left to cool. The Hob Top Regularly wipe over the hob top using a soft cloth well wrung out in warm water to which a little wasing up liquid has been added. Avoid the use of the following: - household detergent and bleaches; - impregnated pads unsuitable for no
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Something Not Working? If the hob is not working correctly, please carry out the following checks before contacting your local Zanussi Service Force Centre. IMPORTANT: If you call out an engineer to a fault listed below, or to repair a fault caused by incorrect use or installation, a charge will be made even if the appliance is under guarantee. SYMPTOM SOLUTION n There is no spark when lighting the gas u Check that the unit is plugged in and the electrical supply is switched on u Check that
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Service and Spare Parts CUSTOMER CARE For general enquiries concerning your Zanussi appliance, contact our Customer Care Department by If you require spare parts or an engineer contact your letter or telephone as follows: local Service Force Centre by telephoning: Customer Care Department 0870 5 929929 ZANUSSI Your call will be routed to your local Service Force Zanussi House Centre. For further details, please see the Hambridge Road accompanying Customer Care Booklet. Newbury, Berks, RG14 5EP
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Instructions for the Installer Engineer technical data OVERALL DIMENSIONS SUPPLY CONNECTIONS Gas: Width: 580 mm. RC 1/2 inch (1/2 inch male) Rear right hand corner Depth: 510 mm. Height: 72 mm. Electric: Weight: 12 Kg. 230-240V 50Hz supply, 3 core flexible cable with non rewireable plug fitted with a 3 amp cartridge CUT OUT DIMENSIONS fuse. Width: 560 mm. Depth: 480 mm. Thickness: 30 mm. Ignition HT Spark Spark Generator Ispra Control's BF 50046-06 , 220-240V 0.6 VA T 120 Spark Gap Fixed Re
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50 mm 100 mm 50 mm 100 mm 50 mm 50 mm 600 mm Important safety requirements This hob must be installed in accordance with the Gas Location Safety (Installation and Use) Regulations (Current Edition) and the IEE Wiring Regulations (Current Edition). The hob may be located in a kitchen, a kitchen/diner Detailed recommendations are contained in the or bed sitting room, but not in a bathroom or shower following British Standards Codes Of Practice: B.S. room. 6172/ B.S. 5440, Par. 2 and B.S. 6891 Curr
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Installation IMPORTANT This hob must be installed by qualified personnel to the relevant British Standards. Any gas installation must be carried out by a registered CORGI installer. The manufacturer will not accept liability, should the above instructions or any of the other safety instructions incorporated in this book be ignored. On the end of the shaft, which includes the GJ 1/2" threaded elbow, adjustment is fixed so that the washer is fitted between the components as shown in the diagram. S
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Building In Building over a cupboard or drawer If the hob is to be installed above a cupboard or It is also recommended to carry out the electrical drawer it will be necessary to fit a heat resistant board connection to the hob as shown in diagrams 1 and 2. below the base of the hob on the underside of the work surface. ON/OFF SWITCH ON/OFF SWITCH 1 2 3 a 60 FLEX OUTLET b FLEX OUTLET FO 0764 FO 0763 FO 1013 Dimensions are given in mm. Building over a kitchen unit with door Proper arrangements mu
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Electrical connections Permanent Connection Any electrical work required to install this hob should be carried out by a qualified In the case of a permanent connection, it is necessary electrician or competent person, in that you install a double pole switch between the hob accordance with the current regulations. and the electricity supply (mains), with a minimum gap of 3 mm. between the switch contacts and of a type suitable for the required load in compliance with THIS HOB MUST BE EARTHED. th
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Wiring Diagram N 1 220 240 2 3 0 4 2 1 L 1. TAPS IGNITOR SWITCHES 2. IGNITOR UNIT 15
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Fault Finding Preliminary Electrical Systems Check PLUG (with cover removed) SOCKET (face view) Earth Wire ( ) Green/Yellow ( ) E Blue Brown Green Yellow START Neutral Wire Isolate appliance Blue and carry out: A: Earth Continuity N L check. Blue Green Brown Yellow Carry out: Electricity supply NO YES Carry out: D: Resistance to should now be C: Polarity check. Earth check. satisfactory. A. EARTH CONTINUITY CHECK - Has inlet fuse blown? Appliance must be electrically disconnected - meter se
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Ignition System / Gas Ignition YES Check gas supply at Ignitor does not spark burner NO Check plug top fuse and Light burner manually replace if necessary Check by pass simmer Check polarity and earth adjusted continuity of supply point Check position of the Check earth continuity electrode of appliance Check fitting of burners Check continuity from the tip of Check continuity from 'N' on the mains connector block and "O" on each electrode to the terminals 1 the ignitor unit to 4 on the ignitor
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Commissioning When the hob has been fully installed it will be necessary to check the minimum flame setting. To do this, follow the procedure below. - Turn the gas tap to the MAX position and ignite. - Set the gas tap to the MIN flame position then turn the control knob from MIN to MAX several times. If the flame is unstable or is extinguished follow the procedure below. Procedure: Re-ignite the burner and set to MIN. + Remove the control knob and use a thin bladed screwdriver to turn the adjust
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Servicing D: Removal Of Burner Repais may only be carried out by CORGI registered engineers. 1. Follow the procedures in Section A. 2. With the aid a 12mm spanner loosen off the pipe A: Removal Of Hob Top connection nut. 3. From the underside of the hob remove 1 self tapping 1. Remove all control knobs, pan supports, burner caps screw from the burner body. and burner crowns. 4. Reassemble in reverse order and carry out leak test. 2. Remove 2 screws for each burner. 3. Remove 4 fixing screws from