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APC Silcon
10-40kW 400V UPS
Installation Guide
Copyright 2000 APC Denmark ApS
This manual is subject to change without
notice and does not represent a commitment
on the part of the vendor
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Thank You! Thank you for chosing the APC Silcon Series UPS. Please read this Installation Guide thoroughly prior to installing the system. It provides important information on safe and efficient installation. The installation and use of this product must comply with national, federal, state, municipal and local codes. Safety Symbols used in this manual WARNING! Indicates a hazard which, if not avoided, could result in injury or death. CAUTION! Indicates a hazard which, if n
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Contents 1.0Introduction 5 1.1 Tools and Equipment 5 2.0Unpacking 6 3.0Installation 8 3.1 Requirements on Site 8 3.1.1 Cabinet Dimensions H*xWxD - 1400xWx800 [mm]. Width as in below table: 8 3.2 Footprint 10 3.2.1 600mm UPS Cabinet with 1xBP I or Isolation Transformer 10 3.2.2 800mm UPS Cabinet with 1xBP I or Built-in Isolation Transformer, or 2xBP I 10 3.2.3 1000mm Cabinet for 10-20kW UPS with 3xBP I 11 3.2.4 600mm Cabinet for 40kW UPS without Batteries 11 3.2.5 1000mm Cabinet for
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6.1.3 Operating The External Service Bypass Switch 57 6.2 Service Bypass Panel for Parallel Redundant Operation 59 6.2.1 Two Parallel Systems with Service Bypass Panel 60 6.2.2 Parallel/Redundant Operation with Service Bypass Panel and External Battery via MCCB 61 6.2.3 Operating External Service Bypass Switch for Parallel Systems 62 6.2.4 Isolating One UPS for Service/Maintenance 66 6.2.5 Switching Back to Normal Parallel/Redundant Operation 67 6.3 Intersystem Synchronization Unit
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Introduction 1.0 Introduction Power regulation varies from country to country, and information given in this installation guide can therefore only be of a general nature. Electricians should therefore always refer to national and local electrical codes prior to installing the UPS system. 1.1 Tools and Equipment CAUTION! Heavy equipment. To prevent personal injury or equipment damage,
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Unpacking 2.0 Unpacking NOTICE! Unless otherwise specified by the shipping company use a fork lift to unload equipment from pallet 1. To unpack UPS unit, remove top and bottom screws from side plates of packaging and lift up side plates 2. Verify compliance between type label on reverse side of front door and system ordered. Check input and output voltage 3. Copy type label data to label copy below for easy identification of system 4. Use fork lift to transport system to installation
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Unpacking Copy of type label PLEASE RECYCLE The shipping materials for the APC Silcon UPS are recyclable. Please save them for later use or dispose of them appropriately. 990-4050 Installation Guide APC Silcon 10-40kW 400V UPS 7
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Installation 3.0 Installation 3.1 Requirements on Site All system parts are accessible from front or top of UPS. Cable entries are accessible from bottom. A 1m free space on all sides should be allowed during installation. Once the system is installed it may be placed close to walls as long as free space is allowed for system doors to open. (Per applicable national and/or local codes.) For ventilation and service purposes allow for free space of minimum 1m above the unit or per
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Installation Cabinets 600 mm wide 800 mm wide 1000 mm wide 10-20kW 10-20kW 10-20kW with 1xBP l with 2xBP l with 3xBP l 600 mm wide 1000 mm wide 40kW 40kW with 2xBP l without batteries 600 mm wide 800 mm wide 1000 mm wide Battery cabinet APC Isolation Battery cabinet Transformer module for 1xBP ll for 1xBP lll 10-80kW 990-4050 Installation Guide APC Silcon 10-40kW 400V UPS 9 1400 mm 1400 mm 1400 mm 1400 mm 1400 mm 1400 mm 1400 mm 1400 mm
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Installation 3.2 Footprint 3.2.1 600mm UPS Cabinet with 1xBP I or Isolation Transformer Rear Com. cable entry Front 3.2.2 800mm UPS Cabinet with 1xBP I or Built-in Isolation Transformer, or 2xBP I Rear Com. cable entry Front 990-4050 10 Installation Guide APC Silcon 10-40kW 400V UPS Power cable entry Power cable entry
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Installation 3.2.3 1000mm Cabinet for 10-20kW UPS with 3xBP I Rear Com. cable entry Front 3.2.4 600mm Cabinet for 40kW UPS without Batteries Rear Com. cable entry Front 990-4050 Installation Guide APC Silcon 10-40kW 400V UPS 11 Power cable entry Power cable entry
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Installation 3.2.5 1000mm Cabinet for 40kW UPS with 2xBP I Rear Com. cable entry Front 990-4050 12 Installation Guide APC Silcon 10-40kW 400V UPS Power cable entry 195 0
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Input Output External Connection 4.0 External Connection 4.1 Connecting the UPS 4.1.1 Connecting the 10-20kW UPS CAUTION! At a switch mode load of 100% the neutral must be rated for 200% output phase current CAUTION! This UPS unit is an EN 50091-2 product and may cause radio interference in a domestic environment. Take preventive measures if necessary. Optional Ext. batteries optional System Integration Interface Relay Board (Optional) Communication Interface Parallel Controller Board
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External Connection NOTICE! Check correct phase rotation of mains input voltage!! 2 Max. input/output cables: 35mm . If there is no neutral input Dzn0 or Dyn11 input isolation transformer is required. UPS External External External PE Maximum External Input Fuses* Input Cable Cable [mm2] External Output Cable FM [A] [mm2] Output [mm2] 380-415V 380-415V Fuses* [A] 10kW 20 4 4 16 2.5 20kW 40 10 10 32 6 * DIN gL types NOTICE! All cable dimensions are recommended sizes only. Re
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Input Output External Connection NOTICE! Install gland plate in bottom of unit 4.1.2 Connecting the 40kW UPS CAUTION! At a switch mode load of 100% the neutral must be rated for 200% output phase current. CAUTION! This UPS unit is an EN 50091-2 product and may cause radio interference in a domestic environment. Take preventive measures if necessary. Optional Parallel Controller Please refer to 8.5 System Integration interface Communication Interface Relay Board (Optional) 990-4050 In
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External Connection NOTICE! Check correct phase rotation of mains input voltage!! 2 2 Max. input/output cables: 120mm . Battery: 70 mm . If there is no neutral input Dzn0 or Dyn11 input isolation transformer is required. UPS External External External PE Maximum External Input Input Cable Cable External Output Fuses* FM [mm2] [mm2] Output Cable [A] 380-415V Fuses* [mm2] 380-415V [A] 40kW 80 25 16 63 16 * DIN gL types NOTICE! All cable dimensions are recommended sizes only.
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External Connection 4.2 System Integration Interface NOTICE! Consistent use of designations (Q001, Q002, Q003, H002, H003) in diagrams simplifies information exchange. System Integration Interface (SII) is the control link between UPS and system main switches as shown in above diagram. The purpose of the SII is to ensure correct operation of switches without losing system output power. Auxiliary contacts on the main switches transmit the SII board inputs. Lamps on Service Bypass Pane
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External Connection 4.2.1 Connections Blue Brown 990-4050 18 Installation Guide APC Silcon 10-40kW 400V UPS
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External Connection Terminal Blocks: X003/X004 (Anxiliary Contacts) When switching Q001, Q002, Q010, Battery Breaker 1 or Battery Breaker 2 from “ON or 1” to “OFF or 0”, the anxiliary contact has to be open BEFORE the corresponding main contacts are opened. When switching Q001, Q002, Q010, Battery Breaker 1 or Battery Breaker 2 the opposite way from “OFF or 0” to “ON or 1”, the anxiliary contact has to close with a maximum delay of 0.5 seconds from the time the corresponding main
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External Connection The built-in parallel board connects two or more UPS systems in parallel, either to obtain increased system reliability or to obtain higher output power. The parallel board also ensures correct load-sharing between paralled systems. NOTICE! For reliability reasons, APC recommends separate battery packs in redundant/parallel conigurations. To prepare the UPS for parallel/redundant mode, disconnect all sources of AC and DC power supply to the UPS and connect
