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UNINTERRUPTIBLE POWER SYSTEM (UPS)
G8000 SERIES
INSTALLATION and
OPERATION MANUAL
480/480 V 80/100/125/150/225/300/500 kW
Document: 61001-002
April 2013
© Copyright 2013 Toshiba International Corporation
All rights reserved.
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UNINTERRUPTIBLE POWER SYSTEM (UPS) G8000 SERIES INSTALLATION and OPERATION MANUAL 480/480 V 80/100/125/150/225/300/500 kW Document: 61001-002 April 2013 © Copyright 2013 Toshiba International Corporation All rights reserved. G8000 Series Installation and Operation Manual
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The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability; nor are they intended to be used in equipment that, if a malfunction or failure occurs, may result in loss of human life or bodil
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UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. Unless otherwise specified, the warranty period for the UPS or UPS part is 12 months from the shipment date (see Toshiba International Corporation bill of lading). Unless otherwise specified, the warranty period for a UPS battery is 36 months from the shipment date (see Toshiba International Corporation Bill of Lading for shipping date). JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SH
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Purpose This manual provides information on how to safely install and operate your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment. This manual and the accompanying drawings should be considered a permanent part of the equipment and shou
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Table of Contents 1 Introduction ..........................................................................................................................1 2 General Safety Instructions ................................................................................................2 2.1 Symbols .......................................................................................................................2 2.2 Signal Words .....................................................
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11.2 150, 225, 300, and 500 kVA Buss Strip Terminals and Power Cables .......................34 11.3 UPS Power Cable Conduit Landing Plates ................................................................39 11.4 External Breakers .......................................................................................................42 11.5 Grounding Wire ..........................................................................................................42 11.6 Control Wires..
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16 Periodic Maintenance/Parts Replacement ......................................................................77 16.1 Scheduled Maintenance ............................................................................................77 16.2 Parts Replacement ....................................................................................................77 Appendix A - Installation Planning Guides .............................................................................79 80kVA
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G8000 Series Installation and Operation Manual iv
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1 Introduction This manual provides information on how to safely operate your G8000 Series Uninterruptible Power System (UPS). This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment. Qualified personnel should read this manual carefully before transporting, installing and wiring the UPS. In addition h
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2 General Safety Instructions DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual. 2.1 Symbols The symbols listed below are used throughout this manual. When symbols are used in this manual they will include important safety information that must be carefully followed. Safety Alert Symbol indicates that a potential personal injury hazard exists. Prohibited
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2.2 Signal Words The signal words listed below are used throughout this manual. When the words DANGER, WARNING, CAUTION and ATTENTION are used in this manual they will include important safety information that must be carefully followed. The word DANGER in capital letters preceded by the safety alert symbol indicates that an imminently DANGER hazardous situation exists, and if not avoided will result in loss of life or serious injury to personnel. The word WARNING in capital letters pre
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• Be trained in rendering first aid. For further information on workplace safety visit www.osha.gov. 2.4 Factory Authorized Personnel Factory authorized personnel have been factory trained and certified to install, service, and repair the UPS. Contact the Toshiba Customer Support Center for assistance in locating the factory authorized personnel nearest you. 3 Important Safety Instructions The following contains important instructions that should be followed during the installation, op
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TABLE 3.2 UPS NOMINAL BATTERY VOLTAGE CC aap ity n Ominal VOagetl FlOta VOagetl 80 kVA 360 Vdc 405 V 100 kVA 360 Vdc 405 V 125 kVA 360 Vdc 405 V 150 kVA 360 Vdc 405 V 225 kVA 360 Vdc 405 V 300 kVA 360 Vdc 405 V 500 kVA 480 Vdc 540 V 4 Safety Precautions The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba prod
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4.2 General Maintenance WARNING DO NOT remove the rear/side panels, or any sheet metla not designed to be removed. Removing rear/side panels may result in electric shock, burns, personal injuries or UPS failure. Keep the area arround the UPS clean. Use a vacuum cleaner to clean the UPS. Only factory authorized personnel sould perform internal general maintenance on the UPS. Contact the authorized Toshiba Customer Support Center or an authorized Toshiba representative for informaton on pr
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CAUTION DO NOT transport, move, store, or place the UPS on its side. Forces due to heavy components inside may damage the UPS. Avoid vibration or shock exceeding 0.5G. Failing to observe this precaution may cause damage to the UPS. DO NOT allow the UPS to suffer shock or impact when unpacking. Tools used to remove packaging materials may cause damage to the UPS. DO NOT push or pull on the sides of the packaging.or the UPS to move it. Always use a crane, forklift, or pallet jack for transpor
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4.4 Inspection/Storage Inspection Upon receipt of the UPS, an inspection for shipping damage should be performed. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material. Unpacking Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping, keep all original crating and packing materials for return to the shipping agent. NOTE: The factory warranty does not apply to damage incurred duri
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5 Installation Precautions CAUTION Install the UPS in a controlled environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. See Table 5.1 - UPS Installation Environment Standards DO NOT tilt the UPS more than 10° from upright position. Tilting the UPS more than 10° may cause crushing, trapping or other personal injuries and cause physical damage to internal components. WARNING Keep the SPECIFIED CLEARANCE around th
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DO NOT block air vents. Blocking the vents will increase the internal temperatures and may result in UPS failure or fire. DO NOT install the UPS where water may fall on it. Water may cause electrical shock, personal injury or UPS failure. DO NOT use floor wax that contains silicon in the UPS storage area and/or nearby rooms. Floor wax that contains silicon may cause static electricity. WARNING The UPS should be installed per local and/or national electric codes by qualified personnel. Faults
