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Planer
400 mm (15-3/4") MODEL 2040
INSTRUCTION MANUAL
SPEC IF I CAT IONS
1 mm 11/32") of stock wtdth
396 mm x 600 nim
396 mm over 304 mmll 1-314") 9 m/mm
2
3 mm 1118"l of stock width 129 5 ftimin.1 115 5/8" x 23 5/8"1
I1 5~518")
under 150 mm 15-718")
Overall dimenslons (W x L x HI Net weight
Max. srock height No load speed
570 mm x 1,025 111111 x 715 rnnl 115 kg
12.7 mm - 195mm 6,500 ,,,, In,
122 112" x 40.318'' x 28 118"l
1112" - 7-518") (254 Ibsl
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For Your Own Safety Read Instruction Manual Before Operating Planer GENERAL SAFETY PRECAUTIONS (For All Tools) 1. KNOW YOUR POWER TOOL. Read the owner's manual carefully. Learn the tools applications and limitations, as well as the specific potential hazards peculiar to it. 2. KEEP GUARDS IN PLACE and in working order. 3. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 4. KEEP WORK AREA CLEA
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Volts Total length of cord in feet 12OV 25ft. 50ft. 100ft. 150 ft. Ampere Rating 240V 5011. 100 ft. 200 ft. 300 ft. Not More Than More Than AWG 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommende 'Only the applicable parts of the Table need to be included. For instance. a 120-volt product need no I include the 240-volt headina. 17. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch in off position before plugging in. 18. USE RECOMMENDED ACCESSORIES
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3LTAGE WARNING: Before connecting the tool to a power source (receptacle, Itlet, etc.) be sure the voltage supplied is the same as that specified on the meplate of the tool. A power source with voltage greater than that specified )r the tool can result in SERIOUS INJURY to the user - as well as damage to le tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with oltage less than the nameplate rating is harmful to the motor. ;ROUNDING INSTRUCTIONS \LL GROUNDED, CORD-CONNECTED
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. . .. ,. . .. ... ?. ::i 5. .I... , ., . . .. . .. . . .. , ... .. .. . . "I .i'. ...... . . .. . . . . :: (;;!.. . ..: ... . .. ... . . . .. . ADDITIONAL SAFETY RULES 1. Wear eye protection. 2. Never perform planing operation with drive guard removed. 3. Do not perform planing operations on material shorter than (a dimension equal to the cutter head length plus 2 inches), narrower than 314 inch, or wider than (the cutter capacity in inches) or thinner than 1/2 inch. 4. D
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Dimensional adjustment Release the thumb screw on the stopper ring and turn the crank handle to the clockwise, aligning the indicator plate until the scale bar graduation for the desired finished dimension is reached. Algin your workpiece with the top of the table. (One handle revolution makes for 3 mm (1/8") ascent or descent.) Gauge height shows the amount of cut Fig. 1 Depth of cut OEP The maximum depth of cut with a piece 118- of wood less than 150 mm (6") wide is I3 mml 3 mm
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-~ ~ Return Returning cut stock back to the front side is very easy if you use the convenient re- Return rollers turn rollers on top. Stopper regulating depth Numerous workpieces can be planed to the same thickness very simply just by setting the stopper ring to the desired dimension. Do not crank the handle so hard that you force the stopper ring to move. Fig. 4 Key safety switch This machine can only be switched on after the key is inserted in the switch. The key can be removed
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CHANGING CUTTER KNIVES First, unplug the planer from the power source so as to prevent any mishap. Removal a. Loosen the pan hd. screws on the set plates with the (+) screwdriver, then swing the set plates. Remove the chip guard, lift the lever and swing it a full 180 degrees; then use the knob on the belt guard side to align the cutter drum as shown in Fig. 6. Next, release the lever to make the drum stationary. Fig. b. Remove the 8 hex bolts with the socket wrench provided, then take
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CUTTER KNIFE INSTALLATION & HEIGHT ADJUSTMENT a. At the position shown in Fig. 7, insert so the holes are aligned with the knife those on the drum. Set the wooden levellers on each end of the knife edge and press down on both ends until the main frame surface is contacted. The levellers should be pressed down just above the hex bolt holes on either end. b. Fix the cutter drum at the position shown in Fig. 6, attach the durm cover and fasten securely the hex bolts. Tightening all b
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ADJUSTING VARIOUS COMPONENTS Bed roller adjustment (The planer is factory-adjusted. If you notice the adjustment is off, kindly do as f 01 I ows.) Loosen the pan head screw for each roller under the table. Use a screwdriver to rotate the groove on the roller adjuster within 180 degrees on the four roller axes. Refer to the figures for the correct range of adjustment of each roller adjuster. Rotat- ing the groove in the ascending direction causes the bed roller to rise; turning the g
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Extension roller adjustment Gently loosen the hex bolts, set a rule or yardstick on the table surface and adjust so that roller arm is slightly higher than the table. Tighten the hex bolts securely so that the roller arm surface is at the 90" to the column. Fig. 11 Adjusting infeed/outfeed rollers The infeed/outfeed rollers are factory adjusted. If the rollers require adjustment, please follow this procedure : Place a straight and.lever piece of wood on the outfeed table top. Turn the
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MAINTENANCE CAUTION : Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance. Replacing carbon brushes 3emove and check the carbon brushes egularly. Replace when they wear down o the limit mark. Keep the carbon brushes :lean and free to slip in the holders. Both arbon brushes should be replaced at the ame time. Use only identical carbon Limit mark ]rushes. Fig. II 5 nsert a minus screwdriver into the holes for carbon brush
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Lubrication (Periodic) Oil the chain (after removing the chain cover), the column moving parts (contact areas) and the crank handle. The periodic lubrication should be per- formed with machine oil. (Oiling should be done with tool not operating.) To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts. 13
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ACCESSOR I ES CAUTION : These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons. The accessories or attachments hsould be used only in the proper and intended manner. 0 Replacement blades Sprocket set 400 mm (15-3/4”1 (For Low Speed Feed) Part No. 731024-2 Part No. 191440-4 ;fit A& / .. 0 Planer stand Part No. 122192-3A c 14
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Mpy 12 '86 US 400 mm (15-3/4") I PLANER Model 2040 15
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Jan -08-'96 Us MODEL 2040 c c 16
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17
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MODEL 2040 May 12-'86 US I:.'," DESCRIPTION $f, DESCRIPTION MACHINE I I Chip Covpr 75 I Comp,e.l,a" sprmg 19 2 I GB"q. 76 1 Hex Nul MI0 3 1 Main Frame 77 1 Handle 175 5 1 Switch 78 1 Flat Washer 10 7 2 Pan Head Screw M5.12 IWith Washerl 79 1 GVP 30 8 1 Spmg Pm 4 18 80 1 Bolt MI0 9 1 Lever 50 61 I Hex Bolt Max20 10 1 Bush 10 82 I WOodrUll Key 4 It 1 ComprFsIlO" sprmg 1 I 83 1 Screw M24 12 1 Lock Pin 84 1 cap 34 13 2 Pan Heed Screw M5r20 IWith Washer1 85 1 Fell Rmq 34 14 I Bell cover
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MODEL 2040 Jan -08--'96 US ED DESCRlPTlDN MACHINE __ 147 1 Hex Nul MB 168 1 Dust Seal 10 148 1 Spring Washer 8 169 2 Pan Heed Screw M5195 IWilh Warherl 149 1 Flat Warher 8 I70 1 ARMATUAE ASSEMBLY 150 2 Pm Herd Screw M6.18 IWllh Washer1 IWilh Iten> 167 168 LL 170 1731 151 1 Trnrlon mate I71 1 Fan 92 152 1 Cap Square NeLk Bolt Max35 172 1 Dust Seal 12 I 153 Motor Housing 173 1 BAII nearnng 6201~~8 154 1 Rear Cover 174 1 Rubber Pin 6 2 Pan Head Screw M5.12 IWilh Warherl 175 1 8iackeI
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e MAKnA LIMITED ONE YEAR WARRANTY Warranty Policy Fvery Makita tool is thorou ly inspected and tested before leaving the factory. It is warranted tu he free of defects from workanship and materials for the period of ONE YFAR from the date of orignal purchase. Should 8ny trouble develop during this onc.year period. return the COMPLETE tool, freight prepaid. lo one of Mnkitn's Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or materi
