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KB-USER-05
User’s Information Manual
Models: 80 - 285
Starting Serial #H07H10040039
WARNING
If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage, personal injury or
loss of life.
This appliance MUST NOT be installed in any location where
gasoline or flammable vapors are likely to be present.
WHAT TO DO IF YOU SMELL GAS
� Do not try to light any appliance.
� Do not touch any electric switch; do not use any phone in your
building.
�
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Contents HAZARD DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3. OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . 9 PLEASE READ BEFORE PROCEEDING . . . . . . . . . . . . 3 4. SMART SYSTEM CONTROL MODULE 1. PREVENT COMBUSTION AIR CONTAMINATION . . . 4 SMART SYSTEM Control Module . . . . . . . . . . . . . . . . . . 10 2. MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . 5 Access Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Maintena
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User’s Information Manual Please read before proceeding The Knight Boiler Installation and Boiler service and maintenance – NOTICE Operation Manual along with the Knight � To avoid electric shock, disconnect electrical supply Boiler Service Manual are for use only by before performing maintenance. a qualified heating installer/service technician. Refer only to this User’s � To avoid severe burns, allow boiler to cool before Information Manual for your reference. performing maintenance. Impro
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User’s Information Manual 1 Prevent combustion air contamination If the boiler combustion air inlet is located Table 1 Corrosive Contaminants and Sources WARNING in any area likely to cause contamination, or if products which would contaminate Products to avoid: the air cannot be removed, you must have Spray cans containing chloro/fluorocarbons the combustion air and vent re-piped and terminated to another location. Permanent wave solutions Contaminated combustion air will damage the boiler,
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User’s Information Manual 2 Maintenance schedule Owner maintenance Service technician (see pages 6 - 8 for detailed instructions) (see the Knight Boiler Service Manual) • Check boiler area General: • Reported problems • Check pressure/temperature gauge • Inspect interior; clean and vacuum if Daily necessary • Clean condensate trap and fill with fresh water •Check for leaks (water, gas, flue, condensate) • Verify flue and air lines in good condition and sealed tight • Check vent piping •Ch
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User’s Information Manual 2 Maintenance schedule Read the list of potential materials listed in Table 1 on Maintenance procedures page 4 of this manual. If any of these products are in the room from which the boiler takes its combustion air, they Boiler must be serviced and maintained must be removed immediately or the boiler combustion air (and vent termination) must be relocated to another The boiler must be inspected and started WARNING area. annually at the beginning of the heating
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User’s Information Manual 2 Maintenance schedule (continued) 3. Fill with fresh water until the water begins to pour out of Use materials approved by the authority NOTICE the drain. having jurisdiction. In the absence of other authority, PVC and CPVC pipe must 4. Replace the cap. Press the cap onto the trap until the cap comply with ASTM D1785 or D2845. makes contact with the drain. Cement and primer must comply with 5. Replace the retaining screw. ASME D2564 or F493. For Canada use CSA or
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User’s Information Manual 2 Maintenance schedule Check automatic air vents Have leaks fixed at once by a qualified WARNING service technician. Failure to comply could 1. Reference FIG. 3 below. result in severe personal injury, death, or substantial property damage. 2. Remove the caps (FIG. 3 – “A”) from the automatic air 3. Replace the front access door. vents in the system and check operation by slightly depressing valve “B” (FIG. 3) with the tip of a Operate relief valve screwdriver.
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User’s Information Manual 3 Operating instructions 9
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User’s Information Manual 4 SMART SYSTEM control module Knight boiler control module Use the control panel (FIG. 4) to set temperatures, operating conditions, and monitor boiler operation. Figure 4 Control Panel 10
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User’s Information Manual 4 SMART SYSTEM control module Access modes User The user can adjust space heating target temperature by using the UP and DOWN buttons (FIG. 4) at any time during normal operation. By entering the USER code (0704), the user can also change temperature units, time and date, and night setback settings. In User Mode, the following parameters can be viewed but not changed: � Boiler outlet water target temperature in DHW Mode � Boiler model number � Software version � Tot
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User’s Information Manual 4 SMART SYSTEM control module Parameter table USER ACCESS INSTALLER ACCESS SEE MENU SUB ITEM DESCRIPTION PAGE DISPLAY MODIFY DISPLAY MODIFY 1 Boiler Model 14 Yes No Yes No 2 User Code 14 Yes Yes Yes Yes 3 Date and Time 14 Yes Yes Yes Yes 4 Software Version 14 Yes No Yes No A 5 Temperature Units 14 Yes Yes Yes Yes 6 Night Setback Temperature 14 Yes Yes Yes Yes 7 Night Setback Times 14 Yes Yes Yes Yes B 1 SH Set Point User 14 Yes Yes Yes Yes 1 Hours Running SH 14 Yes No
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User’s Information Manual 4 SMART SYSTEM control module (continued) A: General Night setback times If parameter A6 is set to anything other than 32°F, the night Boiler model setback feature becomes active. This will require start and The control will display “Knight Boiler” as the model number stop times to be programmed for the days that reduced because the same control is used on several models. This will temperatures are required. These times can be changed by be displayed when parameter
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User’s Information Manual 4 SMART SYSTEM control module E: DHW settings Boost temperature If a SH demand lasts longer than the programmed time delay DHW boiler set point setting and there have been no DHW demands, the control will increase the water temperature set point by the amount When a DHW call for heat becomes active, the control will in this parameter. If the SH demand continues through use the DHW boiler set point to determine the firing rate of another time period, the set point will
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User’s Information Manual 4 SMART SYSTEM control module (continued) Status Display Screens By using the Previous/Next (, ) arrow keys on the SMART SYSTEM display panel, you can navigate through the eight (8) display screens. Each screen will contain two (2) viewable items. The following is a description of the individual items and what they can display: Screen Display shows: Description The unit has been turned OFF by the Enter/Reset button on the BLR: OFF SMART SYSTEM display panel. The un
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User’s Information Manual 4 SMART SYSTEM control module Status Display Screens (cont’d) By using the Previous/Next (, ) arrow keys on the SMART SYSTEM display panel, you can navigate through the eight (8) display screens. Each screen will contain two (2) viewable items. The following is a description of the individual items and what they can display: Screen Display shows: Description If the system supply sensor has not been selected as the control SYS: ***.*F sensor, only the system temper
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User’s Information Manual 4 SMART SYSTEM control module (continued) Status Display Screens (cont’d) By using the Previous/Next (, ) arrow keys on the SMART SYSTEM display panel, you can navigate through the eight (8) display screens. Each screen will contain two (2) viewable items. The following is a description of the individual items and what they can display: Screen Display shows: Description The control has not received a DHW call for heat and has not DHW PUMP: OFF powered the DHW pump.
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User’s Information Manual 4 SMART SYSTEM control module Status Display Screens (cont’d) Operation of the cascade The boiler designated as the Leader will have two additional display screens that can be viewed. These screens will provide information regarding the operation of the Cascade. Each screen will contain two viewable items. The following is a description of the individual items and what they can display: Screen Display shows: Description The Leader control has been turned off by the Ent
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User’s Information Manual Notes
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Revision Notes: Revision 3 (KB-USER-03) reflects the addition of the Dungs information to the manual. Revision 4 (ECO #C02545) reflects changes made to the “Check Air Piping” section on page 6 along with the removal of Models 399 - 500 and the addition of references to periodic cleaning of screens in vent terminations. Revision 5 (ECO #C02940) reflects changing 0° to 32°F under the Night Setback Times section on page 13. KB-USER-05 1/09
