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SPARE PART AND OPERATION MANUAL
FOOD MIXER
Models W30(A), W40(A), W40P, W60(A) and W60P
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Caution -READ BEFORE OPERATING- Caution Varimixer recommends that mixer operators be at least 18 years of age and be thoroughly trained on the use of the mixer. Varimixer recommends that the following precautions be adopted to help make the mixer operation safer and more efficient. ........- All operators should be at least 18 years of age. - All operators should be thoroughly trained before being allowed to operate the mixer. - NEVER reach into the bowl when the mixer is running. - Do not
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LIMITED WARRANTY Varimixer warrants its commercial mixers to the original purchaser against defects in material or manufacture for a period of one year from the date of original purchase, subject to the following exclusions and limitations. The warranties provided by Varimixer do not apply in the following instances: EXCLUSIONS 1. In the event that the equipment is improperly installed. Proper installation is the responsibility of the installer, proper installation procedures are covered in the
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TABLE OF CONTENTS Installation Instructions...................................................................................................2 Operating Instructions.....................................................................................................3 Cleaning-Maintenance....................................................................................................4 Belt Adjustments and Removal............................................................................
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Read this page entirely BEFORE beginning installation. VARIMIXER INSTALLATION INSTRUCTIONS The mixer must be mounted with the rubber feet, which neutralize both shaking and rusting. Spacers can be inserted under the mixer’s feet if the floor is uneven. The mixer can be bolted to the floor if desired. Before the mixer is connected to power, it should be checked that the voltage and frequency on the rating plate is correct in relation to the place of installation. A unit labeled 220V 3 Phase will
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OPERATION OF THE MIXER: A) Open the bowl screen and place the bowl in the bowl arms. Note: The bowl arms must be in lowest position and the bowl must be pushed all the way into the bowl arms.(Fig.3). B) Place the mixing tool in the bayonet shaft. The pin on the tool must be turned into the bayonet hole (fig.2). C) The bowl is raised to working position by turn of the button for bowl lift (fig.1), ensure that the bowl is placed correctly. Close the bowl screen. If the mixer is eq
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Correct use of tools: Maintenance and Lubrication: The variable speed pulleys must be lubricated regularly, i.e. a lubrication interval of approx. 60 hours of operation. Whips should never be struck against hard objects, this will Lubrication of variable speed pulleys: decrease the life of the tool. -Start the mixer and increase the speed to approx. 50%. Stop the mixer and open the lid on the top of the mixer. On the top of Recommended applications for tools: each of the two pulley set shafts is
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Belt Adjustments and Removal To remove V-belts or tooth belt: 1. Remove the 4 screws (T) from the control panel. 2. Remove the front control (U) from mixer and let hang from cables. 3. Open lid. 4. Remove nut (J) and washers (H). 5. Remove fork assembly (X). 6. Roll belt (A) off of the the pulleys and remove. 7. Lossen jam nut (E) and tension bolt (F). 8. Loosen bolts (D). 9. Remove 3 V-belts or single tooth belt from planetary pulley (Y) and pedestal assembly (S). To install V-belts or single t
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6
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ADJUSTMENT OF BOWL HEIGHT: The distance (X) is measured from the bottom side of the bayonet hole to the surface on the bowl arms on which the bowl rests (fig.7a). The bowl arms must be lifted to normal working position. W30 = 6 3/8” (X): W40 = 6 3/8” W60 = 6 15/16” Lower the bowl arms down on a wooden block so that the weight of the bowl arms are not loading the lifting system. Loosen the counter nut (1), (fig.7b). Take out the cotter pin (2). Take out the lifting rod (3). The lift
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19 16 3 14 15 18 23 17 22 25 26 24 6 10 10 20 27 4 29 5 28 12 13 9 8 30 1. Bowl Lift Microswitches 1986 - Present 2001- Present Pre 1996 Pre 1996 1997-2001 PN 27-172 PN 81-173 PN 27-172 PN 27-172 PN 27-172 PN 140-173 PN 27-172 9
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MACHINE COLUMN DESCRIPTION PART NUMBER W30(A) W40(A) W40P W60(A) W60P 1. Bowl Lift Microswitch See Figure See Figure See Figure See Figure See Figure 2. Mounting Screws STA 5270 STA 5270 STA 5270 STA 5270 STA 5270 3. Top Lid Threaded Bushing STA 6580 STA 6580 STA 6580 STA 6580 STA 6580 4. Knee Pad 30
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9 3 15 13 8 11 16 16 17 12 18 21 15 19 22 2 23 18 25 15 16 26 24 27 28 29 5 30 3 2 7 1, 1A, 1B, 1C 4 5 6 11
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BOWL ARMS PART NUMBER FIG. DESCRIPTION W30 (A) W40 (A) W40P W60 (A) W60P NO. 1. Bowl Arm Left (Pre 1993) 27-23 40-23 40-23 60-23 60-23 1A. Bowl Arm Right (Pre 1993) 27-24 40-24 40-24 60-24 60-24 1B. Bowl Arm Left 30N-23 40N-23 40N-23 60N-23 60N-23 1C. Bowl Arm Right 30N-24 40N-24 40N-24 60N-24 60N-24 2. Shock Absorber 40P-600M 40P-600M 40P-600M 60-600M 60-600M 3. Crank Arm 27-63 27-63 27-63 60-63 60-63 4. Bowl Arm Shaft 31-68 31-68 31-68 61-68 61-68 5. Lifting Rod Assembly 30-65M 30-65M 30-65M 6
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17 18 1 19 20 2 21 3 18 4 22 17 5 23 24 26 6 25 7 27 8 9 10 28 29 6 30 29 31 5 32 34 33 35 11 34 36 37 12 39 38 14 13 40 15 16 13
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PLANETARY HEAD PART NUMBER per MODEL NUMBER FIG. DESCRIPTION NO. W30 (A) W40 (A) W40P W60 (A) W60P 0 1. V-Belt (60 HZ) 3 per unit 40-90.1 (A29) 40-90.1 (A29) 40-90.1 (A29) 60-90.1 (A35) 60-90.1 (A35) 1A. V-Belt (50 HZ) 3 per unit 40-90 (710LA) 40-90 (710LA) 40-90 (710LA) 60-90 (SPA 850) 60-90 1B. V-Belt Single Cog Belt N/A N/A 40P-90.1 N/A N/A 2. Snap Ring STA 3425 STA 3425 STA 3425 STA 3427 STA 3427 3. Washer STA 6043 STA 6043 STA 6043 STA 6047 STA 6047 4. Planetary Pulley (60 HZ ) 40-129A 40-
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48 22 23 50 10 31 34 1 45 30 37 2 41 20 37 3 46 28 6 38 5 40 29 29 19 4 39 50 21 37 14 44 25 25 11 24 8 32 49 43 33 42 9 47 51 35 7 52 36 12 54 54 54 17 13 18 16 15 13 12 11 55 26 27 53 56 57 15
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TRANSMISSION PART NUMBER per MODEL NUMBER FIG. DESCRIPTION NO. W30 (A) W40 (A) W40P W60 (A) W60P 0 1. Washer STA 6018 STA 6018 STA 6018 STA 6018 STA 6018 2. Upper Pulley for Pedestal 15-13M 15-13M 15-13M 60-13M 60-13M 3. Pin 30-285 30-285 30-285 60-285 60-285 4. Bearing 15-103 15-103 15-103 15-103 15-103 5. Lower Pulley 15-15M 15-15M 15-15M 60-15M 60-15M 6. Bushing STA 2505 STA 2505 STA 2505 STA 2505 STA 2505 7. V-Belt Pulley 27-128 27-128 27-128 60-128 60-128 7A . Single Cog Belt Pulley N/A N/A
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1 4 2 6 3 5 7 17
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SPEED LEVER ASSEMBLY PART NUMBER per MODEL NUMBER FIG. DESCRIPTION W30 (A) W40 (A) W40P W60 (A) W60P NO. 0 1. Speed Lever 30N-47M 40N-47M 40N-47M 60N-47M 60N-47M 2. Disc with Arrow 30N-47.10 30N-47.10 30N-47.10 30N-47.10 30N-47.10 3. White Clamp 30N-47.20 30N-47.20 30N-47.20 30N-47.20 30N-47.20 4. Black Knob STA 3306 STA 3306 STA 3306 STA 3306 STA 3306 5. Snap Ring STA 3414 STA 3414 STA 3414 STA 3414 STA 3414 6. Screw STA 5247 STA 5247 STA 5247 STA 5247 STA 5247 18
