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TR-1 Gold
Cylinder and Bracket
Mounting Instructions
Yamaha 9.9 HP
2008 and Newer
PN 906-1040-10
Page 1
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I. Installing the Cylinder & Mounting Bracket Tools Required: One; #1 (small) Phillips Screw Driver One; Wrench ½ In. One; Wrench 7/16 In. One; Wrench 10 MM One; 10 MM Socket Wrench Thread lock (Loctite or similar (not shown) Figure 2 Page 2
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Figure 3 Cylinder Kit PN 120-1040-10 ITEM PART NUMBER QTY. NAME 1 330-1045-00 1 Nut, Standoff 2 130-1042-00 1 Bracket, Rod Eye Mounting 3 330-1013-00 1 Pin, Stern Pivot 4 380-1044-00 1 Channel, Cylinder MTG. 5 380-1046-00 1 Plate, Standoff Nut 6 310-0206-12 3 Hex Cap M6 X 12 MM 7 130-0084-00 1 “U” Bolt 1 3/4” ID 1/4-20 8 310-0067-01 1 Hair Pin Cotter LG. 9 310-0067-02 2 Hair Pin Cotter Med. 10 310-2501-25 1 Clevis Pin 1/4 D. X 1.25 11 310-0076-25 5 LW Split 1/4 Page 3
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Cylinder Kit 120-0900-00 ITEM PART NO. QTY NAME 31 330-1002-00 1 Rod Eye, 5/16-24 33 310-0042-09 1 Hex Jam Nut 5/16-24 34 340-0900-00 1 Cylinder 35 321-0001-00 2 Fitting, Straight 1/8 NPT X 1/4 36 330-1101-00 1 Zinc Anode (Replaceable) 37 310-0040-26 1 Washer, Flat, Nylon 1/4 ID X .03 38 328-0901-00 2 Bushing 1/4 ID X 5/16 OD X 1/4”L 40 328-0902-00 1 Cylinder Tail Bushing 35 40 38 34 Step One: Installation of cylinder and bracket kit Turn the steering friction lock on the motor (just above the
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Step Two: Install the bolt you just removed into the same hole from the starboard side of the motor to the port side. Put a little thread lock on the protruding end of the bolt. Thread the bolt’s end in to the Standoff Nut (item 1) as shown in figure 6 and tighten the it. Figure 6 Step Three: Remove the two rear bolts from the lower motor vibration isolation mounting shroud as shown in figure 7. Figure 7 Step Four: Again, install the bolts you just removed into the same holes from the sta
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Step Four: Put a little thread lock on the ends of the three 6 MM Hex CAP Screws (item 6) and install them through one Lock Washer each (item 11) and then the Cylinder Mounting Channel (item 4) and into the Standoff Nut and Plate (items 1 & 5) as shown in figure 9. (Channel with the label facing you right side up.) Keep the Channel perpendicular to the motor down shaft and tighten the Screws. Figure 9 Step Five: Slide the small end of the Stern Pivot Pin (item 3) through the holes at th
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Step Six: Place pin in the Rod Eye Mounting Bracket (item 2) through the cylinder Rod Eye (item 31) as shown. (Leave the cylinder attached.) Install the last Medium Hair Pin Cotter (item 9) through the hole in the Bracket pin as shown in figure 12. Figure 12 Step Seven: Turn the motor to the hard to port (prop full to the left side of the boat) position. This will push the cylinder rod fully into the cylinder. Remove the nuts from the “U” Bolt and install it around the motor steering
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Figure 14 Figure 15 Step Eight: Turn the motor hard over to port Figure 14. That will retract the Cylinder rod into the Cylinder. Check that the Cylinder rod is still free to retract at least a little more. Next turn the motor hard over to starboard Figure 15. That will extend the Cylinder rod out of the Cylinder. Check that the Cylinder rod is still free to extend at least a little more. It should have additional travel in both directions. If it does not adjust the position of the Rod Eye (
