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4801_QIG_RevKB.fm Page 1 Friday, December 3, 2010 1:17 AM
Quick Installation Guide
00825-0100-4801, Rev KB
December 2010
Rosemount 3051S
Rosemount 3051S Series Pressure Transmitter
®
with HART Protocol
Rosemount 3051SF Series Flowmeter Transmitter
®
with HART Protocol
Start
Step 1: Mount the Transmitter
Step 2: Consider Housing Rotation
Step 3: Set Switches and Jumpers
Step 4: Connect Wiring and Power Up
Step 5: Verify Configuration
Step 6: Trim the Transmitter
Safety Instrumented Systems
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4801_QIG_RevKB.fm Page 2 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 © 2010 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. Rosemount Inc. Emerson Process Management 8200 Market Boulevard GmbH & Co. OHG Chanhassen, MN USA 55317 Argelsrieder Feld 3 T (US) (800) 999-9307 82234 Wessling T (Intnl) (952) 906-8888 Germany F (952)
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4801_QIG_RevKB.fm Page 3 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 1: MOUNT THE TRANSMITTER Liquid Flow Applications 1. Place taps to the side of the line. 2. Mount beside or below the taps. 3. Mount the transmitter so that the drain/vent valves are oriented upward. Gas Flow Applications 1. Place taps in the top or side of the line. 2. Mount beside or above the taps. Steam Flow Applications 1. Place taps to the
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4801_QIG_RevKB.fm Page 4 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 STEP 1 CONTINUED... Panel Mount Pipe Mount ™ Coplanar Flange Traditional Flange In-line Housings ™ PlantWeb Junction Box Remote Mount Display 4
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4801_QIG_RevKB.fm Page 5 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 1 CONTINUED... Bolting Considerations If the transmitter installation requires assembly of the process flanges, manifolds, or flange adapters, follow these assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by Emerson as spare parts. Figure 1 ill
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4801_QIG_RevKB.fm Page 6 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 STEP 1 CONTINUED... Figure 2. Torque values for the flange and flange adapter bolts Bolt Material Head Markings Initial Torque Final Torque Carbon Steel (CS) 300 in.-lbs. 650 in.-lbs. B7M Stainless Steel (SST) 150 in.-lbs. 300 in.-lbs. 316 B8M 316 STM SW 316 316 316 R O-rings with Flange Adapters WARNING Failure to install proper flange adapter O-rings may
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4801_QIG_RevKB.fm Page 7 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 1 CONTINUED... Inline Gage Transmitter Orientation The low side pressure port (atmospheric reference) on the inline gage transmitter is located under the sensor module neck label. (See Figure 3.) Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by mounting the transmitter so that any contaminants c
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4801_QIG_RevKB.fm Page 8 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 STEP 4: CONNECT WIRING AND POWER UP Use the following steps to wire the transmitter: 1. Remove the housing cover labeled “Field Terminals.” 2. Connect the positive lead to the “+” terminal, and the negative lead to the “–” terminal. NOTE Do not connect the power across the test terminals. Power could damage the test diode in the test connection. Twisted p
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4801_QIG_RevKB.fm Page 9 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 4 CONTINUED... Signal Wiring Grounding Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Grounding terminations are provided on the sensor module and inside the Terminal Compartment. These grounds are used when transient protect terminal blocks are installed or to fulfill local regulations. See S
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4801_QIG_RevKB.fm Page 10 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 STEP 4 CONTINUED... Remote Display Wiring and Power Up The Remote Mount Display and Interface system consists of a local transmitter and a remote mount LCD display assembly. The local 3051S transmitter assembly includes a Junction Box housing with a three position terminal block integrally mounted to a sensor module. The remote mount LCD display assembl
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4801_QIG_RevKB.fm Page 11 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 4 CONTINUED... Intrinsic Safety Consideration: The transmitter assembly with remote display has been approved with Belden 3084A DeviceNet cable. Alternate cable may be used as long as the transmitter with remote display and cable is configured according to the installation control drawing or certificate. Refer to appropriate approval certificate or
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4801_QIG_RevKB.fm Page 12 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 STEP 4 CONTINUED... NOTE Wire colors provided on page 11 are per Belden 3084A DeviceNet cable. Wire color may vary depending on cable selected. Belden 3084A DeviceNet cable includes a ground shield. This shield must be connected to earth ground at either the sensor module or the Remote Display, but not both. Quick Connect Wiring As standard, the 3051S Qu
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4801_QIG_RevKB.fm Page 13 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 4 CONTINUED... Conduit Electrical Connector Wiring (Option GE or GM) For 3051S transmitters with conduit electrical connectors GE or GM, refer to the cordset manufacturer’s installation instructions for wiring details. For FM Intrinsically Safe, non-incendive or FM FISCO Intrinsically Safe hazardous locations, install in accordance with Rosemount dr
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4801_QIG_RevKB.fm Page 14 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 STEP 5: VERIFY CONFIGURATION Use any HART-compliant master to communicate with and verify configuration of the 3051S. For the HART Diagnostics transmitter (option code DA1), DD revision 3051S HDT Dev. 1 Rev. 1 is required. Field Communicator User Interface The Traditional Interface - Device Revision 6 or 7 and DD Revision 7 Fast Key Sequence can be foun
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4801_QIG_RevKB.fm Page 15 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S A check () indicates the basic configuration parameters. At a minimum, these parameters should be verified as part of the configuration and startup procedure. Table 1. Traditional Interface - Device Revision 6 or 7 and DD Revision 7 Fast Key Sequence Function Fast Key Sequence Alarm Level Configuration 1, 4, 2, 7, 7 Alarm and Saturation Levels 1, 4, 2, 7
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4801_QIG_RevKB.fm Page 16 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 Table 2. Device Dashboard - Device Revision 7 and DD Revision 9 Fast Key Sequence Function Fast Key Sequence Alarm and Saturation Levels 2,2,1,7 Burst Mode Control 2,2,4,2 Burst Option 2,2,4,3 Custom Display Configuration 2,1,3 Damping 2,2,1,5 Date 2,2,5,4 Descriptor 2,2,5,5 Digital to Analog Trim (4 - 20 mA Output) 3,4,2 Disable Zero & Span Adjustment
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4801_QIG_RevKB.fm Page 17 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 6: TRIM THE TRANSMITTER Transmitters are shipped fully calibrated per request or by the factory default of full scale (lower range value = zero, upper range value = upper range limit). Zero Trim A zero trim is a single-point adjustment used for compensating mounting position and line pressure effects. When performing a zero trim, ensure that the equ
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4801_QIG_RevKB.fm Page 18 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 SAFETY INSTRUMENTED SYSTEMS Additional Safety Instrumented Systems information is available in the Rosemount 3051S reference manual (document number 00809-0100-4801). The manual is available electronically on www.rosemount.com or by contacting an Emerson Process Management representative. 3051S Safety-Certified Identification All 3051S transmitters must
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4801_QIG_RevKB.fm Page 19 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S NOTES 1. Transmitter output is not safety-rated during the following: configuration changes, multidrop, loop test. Alternative means should be used to ensure process safety during transmitter configuration and maintenance activities. 2. DCS or safety logic solver should be configured to match transmitter configuration. Figure 15 identifies the three alar
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4801_QIG_RevKB.fm Page 20 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 Operation and Maintenance Proof Test and Inspection The following proof tests are recommended. Proof test results and corrective actions taken must be documented at http://rosemount.d1asia.ph/rosemount/safety/ReportAFailure_newweb.asp in the event that an error is found in the safety functionality. Use the fast key sequences in Table 1 on page 15 or Ta
