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Gear Pro Series
Parts Manual
Models
988100 - Recoil
988101 - Recoil
988102 - Recoil
988103 - Recoil
988104 - Electric
988110 - Recoil
988112 - Recoil
988114 - Recoil
988115 - Recoil
988118 - Recoil
988119 - Recoil
988311 - Recoil
988313 - Recoil
04941400C 3/04
Supercedes 04941400, A-B
Printed in USA
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THE MANUAL PRODUCT REGISTRATION Before you operate your unit, carefully and completely The Gravely dealer must register the product at the time read manuals supplied with the unit. The contents will of purchase. Registering the product will help the provide you with an understanding of safety instructions company process warranty claims or contact you with the and controls during normal operation and maintenance. latest service information. All claims meeting requirements during the limited
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MODELS TABLE OF CONTENTS Domestic DECALS Model 988100 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 13 HP Kawasaki, Recoil 36” Fixed Mower Deck MAIN FRAME Serial No. 000101 and up Frame and Handlebars . . . . . . . . . . . . . . . . . . . . . . . 6 Model 988101 Hand Controls - Pistol Grips. . . . . . . . . . . . . . . . . . . . 8 15 HP Kawasaki, Recoil Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 36” Fixed Mower Deck Serial N
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DECALS - 32”, 36” 44” AND 48” FIXED DECKS Model 988100, 101, 102, 110, 112, 114, 115, 118, 119, 311, 313 10 8 11 4 12 2 )*+,-+*. 7
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DECALS - 48” FLOATING DECK Model 988103, 104 9 7 11 10 2 )*+,-+*. 12 6 &'!(!#%"
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FRAME AND HANDLEBARS Model 988100, 101, 102, 103, 104, 110, 112, 311 16 15 39 14 38 13 40 7 2 8 12 11 10 4 9 34 3 36 33 35 1 5 4 6 PG1280 Model 988114, 115, 118, 119, 313 30 32 31 17 19 21 11 20 41 18 26 24 22 10 9 2 25 4 29 23 26 27 34 28 36 33 37 35 1 3 5 4 6 PG1631 6
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FRAME AND HANDLEBARS Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 Item Part No. Qty. Description 1 58804200 1 Kit-Frame with Decals 2 58805300 1 Kit-Handlebar with Decals GR13 (100, 110, 311) 58805400 1 Kit-Handlebar with Decals GR15 (101, 102, 103, 112) 58805500 1 Kit, Handlebar with Decals GE17 (104) 58807000 1 Kit, Handlebar with Decals GR13/15-Pro Steer (114, 115, 118, 119, 313) 3 05948700 4 Bolt-Hex .38-16 x 1.00 Grade 5 4 06535800 12 Nut-Locking-Nylon .38-1
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HAND CONTROLS - PISTOL GRIPS Model 988100, 101, 102, 103, 104, 110, 112, 311 1 5 12 13 4 7 2 4 14 6 3 4 11 5 4 9 3 2 3 8 10 PG1290 Item Part No. Qty. Description 1 04905200 1 Lever, Hand Control Left Hand 04922400 1 Lever, Hand Control Right Hand 2 06706900 4 Pin-Cotter .09 x .75 3 06436200 8 Washer-Flat-Steel .406 x .812 x .065 4 020775 8 Washer-Flat-Nylon .375 x .75 x .060 5 06529600 4 Nut-Locking-Center .38-16 6 05921600 2 Bolt-Hex .38-16 x 2.50 Grade 2 7 04922700 1 Latch, Right Hand Thumb 0
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WHEELS Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 1 4 3 2 5 PG0590 Item Part No. Qty. Description 1 07157300 2 Assembly, Wheel and Tire 16 x 6.50 (Includes 2 - 5) 2 07157700 1 Tire, 16 x 650-8 4Ply 3 07157600 1 Rim Assembly 4 011191 1 Valve Stem Assembly 5 05436500 2 Bearing, 1" Sealed 9
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ENGINE, FUEL AND EXHAUST SYSTEM Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 34 16 1 33 14 24 41 20 15 26 37 25 4 17 12 22 30 31 21 3 22 6 29 2 4 28 23 3 38 35 13 19 7 36 5 42 8 18 32 2 27 40 39 9 11 10 PG1351 Item Part No. Qty. Description 1 08266900 1 Engine, 17 HP Kawasaki (104) 08266800 1 Engine, 15 HP Kawasaki (101, 102, 103, 112, 115, 119) 08266700 1 Engine, 13 HP Kawasaki (100, 110, 114, 118, 311, 313) 2 05957400 4 Bolt-Hex .31-18 x 1.75 Grade 5 3 06308600 4
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ENGINE, FUEL AND EXHAUST SYSTEM Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 Item Part No. Qty. Description 18 05959400 4 Bolt-Hex .38-16 x .75 Grade 5 19 06308800 4 Washer-Locking .38 x .094 Regular 20 06949800 1 Cable, Throttle-with Liner (100 - 104, 110, 112, 311) 06949100 1 Cable- Throttle-with Liner (114, 115, 118, 119, 313) 21 05947000 1 Bolt-Hex .31-18 x .75 Grade 5 22 044715 2 J-Clamp 23 06530200 1 Nut-Locking-Nylon .312-18 24 06116900 2 Screw-Machine 10-24 x
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TRACTION CONTROLS Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 38 1 37 1 3 2 41 8 29 4 14 2 39 32 5 5 12 15 27 41 13 17 32 19 18 10 9 20 6 16 26 22 11 25 7 40 29 48 1 37 24 49 38 23 12 25 27 29 5 21 2 2 39 37 3 9 5 2 2 30 4 42 9 28 31 43 47 33 44 34 45 46 35 PG1302 33 36 Item Part No. Qty. Description 1 05970400 4 Bolt-Hex .38-16 x 4.50 Grade 5 2 06436200 8 Washer-Flat-Steel .406 x .812 x .065 3 049022 2 Bushing, Steel .385 x .610 x 1.80 4
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TRACTION CONTROLS Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 Item Part No. Qty. Description 8 08875300 2 Bushing, Spacer, 3.25 x .38 I.D. x .63 O.D. 9 05963300 6 Bolt-Hex .38-16 x 2.00 Grade 5 10 048870 2 Sheave 3.25 x 1.25 11 06437200 2 Washer-Flat-Steel .344 x .688 x .065 12 052617 2 Spring-Tension .105 x 1.00 x 5.00 13 58805200 2 Kit-Belt Cover with Decals 14 06537100 2 Nut-Nylock Wing .31-18 15 011779 2 Spring-Compression .125 x .78 x 1.00 16 05946800 2 Bolt-Hex
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GEAR SELECTOR Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 1 2 22 4 11 15 21 6 8 39 14 9 14 7 18 12 16 5 13 16 20 17 10 19 3 40 12 29 24 26 30 33 31 32 16 35 23 25 32 36 34 27 37 31 28 38 34 PG1320 14
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GEAR SELECTOR Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 Item Part No. Qty. Description 1 045550 1 Grip 2 04922851 1 Lever, Shifter (100 - 104, 110, 112, 311) 04937051 1 Lever, Shifter (114, 115, 118, 119, 313) 3 06308600 4 Washer-Locking .31 x .078 Regular 4 05946900 2 Bolt-Hex .31-18 x 1.00 Grade 5 5 05947700 1 Bolt-Hex .25-20 x 1.00 Grade 5 6 06442300 4 Washer-Flat-Steel .25 x .562 x .049 7 04923000 1 Plate, Shift 8 04922951 1 Arm, Shift 9 06543100 2 Nut-Locking-
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TRANSMISSION Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 34 35 14 11 20 1 12 31 10 25 18 24 NOTE:Part Numbers listed on this page are Tecumseh part numbers 18 23 and are to be ordered or purchased from the nearest Tecumseh Service 18 20 22 Outlet, which may be found in the Yellow Pages of the Telephone 18 21 Directory. 30 18 28 17 5 26 33 6 38 5 29 17 16 27 7 9 8 36 17 17 20 13 4 3 37 39 2 41 19 42 32 17 40 15 PG0482 16
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TRANSMISSION Model 988100, 101, 102, 103, 104, 110, 112, 114, 115, 118, 119, 311, 313 Item Part No. Qty. Description 1 772083A 1 Transmission Cover 2 780086A 1 Needle Bearing .625 ID x .50 780142 1 Needle Bearing .625 ID x .75 3 770061A 1 Transmission Case 4 776134 1 Countershaft 5 792089A 4 Shift Key 6 784266 1 Shift Collar 7 784376 1 Shift Rod & Fork Assembly 8 778154 1 Bevel Gear (42 Teeth) 9 792176 1 Bevel Pinion (14 Teeth-Steel) 10 792077 1 Steel Ball .31 Diameter 11 792078 1 Set Screw .38
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ELECTRICAL SYSTEM - ELECTRIC START - PISTOL GRIPS Model 988104 20 31 2 5 3 4 1 30 6 10 9 14 35 8 15 13 11 27 33 34 26 19 29 24 32 27 18 25 28 16 7 21 23 13 30 17 22 12 PG1421 18
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ELECTRICAL SYSTEM - ELECTRIC START - PISTOL GRIPS Model 988104 Item Part No. Qty. Description 1 02460700 1 Key- with Cap 2 045490 1 Cap, Ignition Switch 3 045489 1 Nut, Panel .625-32 4 03602300 1 Key Switch 5 050673 1 Light, Indicator 6 03606600 1 Switch- Double Pole N.O./N.O. 7 09351100 1 Fuse-25 AMP 8 036313 3 Tie Wrap-Black 9 04924300 1 Wire Harness 10 04935700 1 Hour Meter-Quartz 11 04912900 1 Cover-Battery 12 02743300 1 Cable, Positive Battery 13 07533200 3 Boot, Eyelet Terminal 14 06537500
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ELECTRICAL SYSTEM - RECOIL START - PISTOL GRIPS Model 988100, 101, 102, 103, 110, 112, 311 9 2 3 4 1 11 8 5 12 15 10 7 13 6 PG1431 14 Item Part No. Qty. Description 1 02460700 1 Key- with Cap 2 045490 1 Cap, Ignition Switch 3 045489 1 Nut, Panel .562-24 4 03602300 1 Key Switch 5 03606600 1 Switch- Double Pole N.O./N.O. 6 09351100 1 Fuse-25 AMP 7 036313 3 Tie Wrap-Black 8 04923700 1 Wire Harness, Gear Recoil 9 01545600 1 Switch, Clutch With Retainer 10 08885700 1 Module, Interlock Recoil 11 0493