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Setup
& Adjustment Instructions
LT-200 Series Tractors and Mowers
TABLE OF CONTENTS:
SAFETY RULES .................................................................2
Mfg. No.Description
SETUP PROCEDURES
Tractors & Mower Combinations
Quick Setup List ................................................................3
2690437 LT-200, 20HP & 44” Mower Deck
Uncrating............................................................................4
Battery Charging & Installation.............................
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LT-200 Series SAFETY RULES Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of equipment, severe personal injury or death to you, yourself or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. � Keep all movement on the slopes slow and gradual. Do not make sudden changes
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LT-200 Series Quick Setup List - Page Setup Procedure Steps to Perform 4 Uncrating o Remove Crate & Banding. o Place Transmission Release Lever in PUSH position & Roll Tractor forward off skid. 4 Battery Charging & o Charge the Battery (Note: proceed with other setup steps Installation while battery is charging). o Install Battery. 5 Check Fluid Levels o Check Transmission fluid level. o Fill & check Engine oil level. 6 SAFETY CHECKS o Check for LOOSE HARDWARE. o Check all OPERATOR CONTROLS.
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LT-200 Series Uncrating B A Using a reciprocating utility saw or equivalent, cut crate C away from bottom skid. Remove crate. Remove shrink- wrap plastic. 2. Cut banding from front and rear tractor axles. Cut banding from mower rollers. Remove mower from bottom skid. IMPORTANT NOTE When cutting crate from bottom skid, use caution around tractor tires and mower rollers. 3. Hold brake pedal down (B, Figure 1) and push down on parking brake knob (C) to release parking brake. D 4. Place hydro releas
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LT-200 Series Check Fluid B Levels D Check Transmission Oil Level The K46 transmission is a sealed unit that is shipped with the correct oil level. However if a transmission’s oil level is suspect it can be checked. See Transmission C Maintenance. Fill & Check Engine Oil Service Interval: Before each use, and every 8 hours. 1. Turn the engine off, and set the parking brake to PARK. 2. Clean the area around the dip stick (C, Figure 3). 3. Remove the dip stick (C) and clean it with a paper towe
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LT-200 Series Perform Safety Interlock System Safety Checks Tests WARNING This unit is equipped with safety interlock switches and other Disengage the PTO, stop the engine, set the parking safety devices. These safety systems are present for your brake, and wait for moving parts to stop before safety: do not attempt to bypass safety switches, and never leaving operator's position for any reason. tamper with safety devices. Check their operation regularly. If the tractor does not pass the test, d
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LT-200 Series Torque Mower Blades WARNING For your personal safety, do not handle the sharp B mower blades with bare hands. Careless or A improper handling of blades may result in serious C injury. D WARNING For your personal safety, blade mounting capscrews must each be installed with two spring washers or a hex washer and spring washer, then Figure 5. Blade Torque securely tightened. Torque blade mounting A. 4x4 Wood Block capscrew to 45 - 55 ft. lbs. (61 - 75 Nm). B. Spline or Hex Washer C.
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LT-200 Series Lubrication Oil: Lubricate the unit at the locations shown in Figures 7-10 � foot pedal rods & brackets as well as the lubrication points listed. Generally, all � seat adjustment assembly moving metal parts should be oiled where contact is � draglink made with other parts. Keep oil and grease off belts and � mower deck height adjustment linkage pulleys. Wipe surfaces clean before and after � manual lift lever lubrication. � transmission idler assembly Grease: � steering linka
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LT-200 Series Hourmeter HOURMETER MODELS The hour meter measures the number of hours the key has been in the RUN position. This hourmeter can not be reset and does not have a maintenance reminder. HOURS 1/10 Figure 8. Mower Lubrication Points Figure 11. Hourmeter - Select Models Figure 9. Mower Lubrication Points Figure 10. Arbor Lubrication Point 3/2007 9 TP 300-4517-00-RG-N
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LT-200 Series Mower Deck Removal & Installation C D WARNING Engage parking brake, disengage PTO, stop engine and remove key before attempting to B install or remove the mower. Removing the Mower Deck A 1. Park tractor on a hard, level surface such as a concrete floor. Turn off PTO switch and engine, Figure 12. Lift Arms remove the key and apply parking brake. (Viewed from underneath right side of tractor) A. Mower Lift Channels C. Washer 2. Place wood blocks under the mower deck. Place the B
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LT-200 Series WARNING Before checking mower, shut off PTO and engine, remove the key, and allow all moving parts to stop. Leveling The Mower A If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. Make sure tire pressure is correct as specified in Checking Tire Pressure. SIDE-TO-SIDE LEVELING 1. With the mower installed, place the tractor on a B smooth, level surface such as a concrete floor. Turn the front wheels straight forward. 2.
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LT-200 Series Adjustment Procedures Gauge Wheels WARNING Before checking mower, shut off PTO and engine, A remove the key, and allow all moving parts to stop. B D NOTICE E DO NOT remove the mower deck baffles. The C baffles help prevent grass clippings from becoming airborne and plugging up the engine cooling fins. Figure 17. Fixed Bracket Gauge Wheel Adjustment A. Gauge Wheel Bracket D. Washer The mower gauge wheels can be placed in several B. Locknut E. Shoulder Bolt positions depending on
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LT-200 Series Electric PTO Clutch Adjustment A B Check the PTO clutch adjustment after 250 hours of operation. Also perform the following procedure if the clutch is slipping or will not engage. 1. Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of accidental starting while the PTO is being adjusted. 2. See Figure 20. Note the position of the 3 adjustment B windows (A) in the side of the brake plate and the nylock adjustment nuts (B). 3. Insert a .012
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LT-200 Series Mower Belt Replacement D To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. A Note: It is not necessary to remove the mower to install a new belt. However, for easier access mower can be B removed. See Mower Removal in the Operation section. C 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, turn off the FRONT engine and lock the parking brake. Remove the key. 2. If mower is not removed, lower the mower lift and Left Side of Mower pla
