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Safety Instructions & Operator’s Manual for
MID MOUNT Z-RIDER
ZERO TURNING
HYDRO DRIVE
SERIES 1
POWER UNIT MODELS
ZM2501KH
MOWER UNIT MODELS
ZM5201M ZM6101M
MODEL NUMBER EXPLANATION
Z M 25 01 KH
DRIVE SYSTEM TYPE ENGINE TYPE
MOWER ORIENTATION SERIES DESIGNATION
ENGINE HP
POWER UNIT
Z – Zero Turning – Hydro Drive 25 – Engine Horse Power 01 – Series Designation KH – Kohler Engine
M – Mid Mount Mower
MOWER UNIT
Z – Zero Turning – Hydro Drive 52 – Mo
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IMPORTANT SAFETY INSTRUCTIONS WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind
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IMPORTANT SAFETY INSTRUCTIONS PREPARATION OPERATION (Continued From Previous Page) (Continued From Previous Column) 4. Handle fuel with extra care. Fuels are flammable 6. STOP MACHINE on level ground, lower deck, and vapors are explosive. Use only an approved engage parking brake and make sure engine and fuel container. DO NOT remove fuel cap or add blades have stopped before removing grass fuel with engine running. Add or drain fuel catcher or unclogging mower to prevent injury to ou
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IMPORTANT SAFETY INSTRUCTIONS MAINTENANCE (Continued From Previous Page) 7. Disconnect battery before performing maintenance or service. Cranking engine could cause injury. Disconnect negative (black) cable from battery first and positive (red) cable last. Reconnect positive first and negative last. Charge battery in an open, well ventilated area away from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothi
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TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ................................................2-4 TABLE OF CONTENTS.............................................................................5 SECTION 1 – FAMILIARIZATION .............................................................6 SECTION 2 – SAFETY MESSAGES AND SYMBOLS...........................7-8 SECTION 3 - OPERATING INSTRUCTIONS.......................................9-12 Pre-start Checklist ....................................
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Section 1 - FAMILIARIZATION OPERATOR’S SEAT FUEL TANK AUXILLARY FUEL TANK CHOKE CONTROL BLADE ENGAGEMENT SWITCH ENGINE SPEED KEY SWITCH CONTROL PARKING MOTION CONTROL BRAKE LEVER LEVER (JOYSTICK) FOOTREST DECK LIFT LEVER DISCHARGE DEFLECTOR FIGURE 1.1 1.1 INTRODUCTION 1.2 NOMENCLATURE The nomenclature information above, Figure 1.1, shows This manual has been prepared for the operator’s of the the essential parts of the SNAPPER MID
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Section 2 – SAFETY MESSAGES AND SYMBOLS CHOKE RABBIT “ON” “FAST” ENGINE CONTROLS ENGINE CHOKE SPEED CHOKE TURTLE “OFF” “SLOW” 7
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Section 2 – SAFETY MESSAGES AND SYMBOLS BLADES DISENGAGED “OFF” BLADES ENGAGED “ON” “START” “RUN” BLADE SWITCH KEY SWITCH “STOP” “ON” LIGHT SWITCH HOUR METER “OFF” MOTION CONTROL MULTI-DIRECTIONAL DANGER! ROTATING BLADES KEEP CHILDREN AND OTHERS OUT OF MOWING AREA DANGER! ROTATING BLADES 8
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Section 3 - OPERATING INSTRUCTIONS 2.1 PRE-START CHECK LIST IMPORTANT: This machine is equipped with Make the following checks and perform the service hydrostatic drive. The forward and rearward movement required before each start-up. of the mower is controlled by a joystick lever. Joystick 2.1.1. Check tires and add or release air as needed operations should be performed only from the to bring pressure to 12 psi in drive tires. Pressure in operator’s position in the seat. A small movemen
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Section 3 - OPERATING INSTRUCTIONS 2.2 STARTING & STOPPING – ENGINE, BLADES, PARKING BRAKE “STOP” This machine is equipped with dual hydrostatic POSITION wheel drive transmissions. Each transmission is controlled by a single motion control lever or joystick. This single control lever (joystick) controls the direction of motion, Forward and Reverse, and the speed of motion. Move the joystick forward to propel the machine forward. Move the control rearward to propel the machine in re
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Section 3 - OPERATING INSTRUCTIONS 2.2.5. PARKING BRAKE WARNING 1. Engage parking brake by pulling the parking DO NOT park the machine on slopes. DO NOT leave brake lever back to the engaged position. machine with engine running. Stop engine. Stop NOTE: Motion control lever must be in the Neutral blades. Engage parking brake. Remove key. position to engage brake. See Figure. 2.6. NOTE: Engaging the parking brake locks the motion control lever (joystick) in the neutral position
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Section 3 - OPERATING INSTRUCTIONS 2.3 CUTTING HEIGHT ADJUSTMENT WARNING 1. Adjust cutting height as desired to any position, DO NOT make turns at high speed. Slow machine using deck lift lever. See Figure 2.8. motion. Move motion control lever gently and with NOTE: The engine does not have to be running to adjust caution. DO NOT make sudden changes in speed or cutting height. direction. DECK LIFT LEVER SHOWN 2.4.2. STOPPING MACHINE IN HIGH CUTTING HEIGHT 1. Retu
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Section 4 - MAINTENANCE 3.1 INTRODUCTION d. Fill engine crankcase with new oil. To retain the quality of the SNAPPER mower, use Refer to your engine owner’s manual for genuine SNAPPER replacement parts only. Contact a oil specifications. local SNAPPER dealer for parts and service assistance. e. Change oil filter at every oil change. For the correct part or information for a particular Refer to your engine owner’s manual for SNAPPER mower, always mention the model and service instruc
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Section 4 - MAINTENANCE 3.2.3. CHECK MOWER DRIVE BELT 1. Foot Rest Removal c. Raise mower deck to its highest setting. It may be necessary to raise mower deck a. Lower deck to lowest setting. b. Remove foot rest. See Figure 3.3. higher using a hydraulic floor jack. Secure machine with safety blocks. c. Removal of foot rest will allow access d. Clean underside of mower deck, to deck belt. removing all accumulation of grass clippings and debris. e. Clean top of deck, removing all
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Section 4 - MAINTENANCE 3.3.3. RIDING MOWER - LUBRICATION 3. Power Transfer Shaft 1. Front Wheel Bearings Lubricate power transfer shaft with Kendall Lubricate with Kendall NLGI No. 2 lithium NLGI No. 2 lithium grease or equivalent, grease or equivalent, from a grease gun. from a grease gun. See Figure 3.7. See Figure 3.5. VIEW IS SHOWN WITH PARTS REMOVED FOR LUBRICATE CLEAR VIEW OF SHAFT POWER TRANSFER SHAFT LUBRICATE FRONT BEARINGS WHEEL FIGURE 3.5 2. Transaxle
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Section 4 - MAINTENANCE 3.5 ANNUALLY (END OF EACH SEASON) (Continued from previous Page) POSITION DECK 3.5.2. FUEL FILTER LIFT LEVER IN Service fuel filter as instructed below. Turn key to HIGHEST CUTTING “OFF” position. Engine MUST be stopped and MUST POSITION. be cold before removing filter. Clamp fuel line to PLACE WOODEN prevent fuel spillage or perform filter change when BLOCKS UNDER fuel tank and fuel line are empty. FRONT AND REAR OF DECK. WARNING Allow engine to coo
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Section 4 - MAINTENANCE 3.6 DECK REMOVAL (Continued from previous page) TRANSFER SHAFT 4. Remove shoulder bolts, washers and nuts from rear lift arm. See Figure 3.10. LOCK REAR COLLAR LIFT ARM TAKE OFF SHAFT REAR LINK SHOULDER PLATE BOLT, WASHER & NUT THREADED END FIGURE 3.12 FIGURE 3.10 IMPORTANT: Mower deck is extremely heavy. Be very 5. Disconnect pull bar from front axle by removing careful when removing deck from p
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Section 5 - ADJUSTMENTS & REPAIR 4.2 MOWER DECK & COMPONENT ADJUSTMENTS DANGER The following mower deck and component Exercise EXTREME CAUTION when making this adjustments and repairs can be made by the owner. adjustment, due to close proximity of moving parts. However, if there is difficulty in making these adjustments and repairs, it is recommended that these repairs be made by an authorized SNAPPER 4.1 NEUTRAL POSITION ADJUSTMENTS dealer. The joystick controls the movement and
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Section 5 - ADJUSTMENTS & REPAIR 10. Move deck lift lever and set the mower deck 4.2.1. MOWER DECK ADJUSTMENT (LEVELNESS) to the highest cutting position. (Continued) 11. Place a wooden block under the front and 6. Loosen the nuts and bolts that secure both rear edge of the mower deck. front and rear deck support brackets on the high side of deck. Located above each support 12. Move deck lift lever and set the mower deck bracket, on the top part of the power unit to a lower cutting
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Section 5 - ADJUSTMENTS & REPAIR 4.4 ENGINE ADJUSTMENTS & REPAIR WARNING Refer to the engine owner’s manual for engine Before attempting any adjustments, maintenance, adjustments and/or repairs. service, or repairs, stop engine and blade, always remove key from ignition switch, remove spark plug WARNING wire(s) and secure wire(s) away from spark plug(s). Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and 4.3 PARKING BRAKE ADJ