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Parts Manual for
OUT FRONT Z-RIDERTM
ZERO TURNING HYDRO DRIVE
KUBOTA SERIES 0
POWER UNIT MODELS
EZF2100DKU
ZF2100DKU
ZF2300GKU
MOWER UNIT MODELS
ZF6100M
EZF6100M
ZF5200M
EZF5200M
COPYRIGHT © 2002
SNAPPER INC.
ALL RIGHTS RESERVED
(Rev. 5, 09/18/02) MANUAL No. 06113
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CONTENTS GROUP PAGE FUEL TANK ASSEMBLY ...................................................................................................................3 ENGINE & ENGINE MOUNT ASSEMBLIES..................................................................................4, 5 ENGINE HOOD & RADIATOR ASSEMBLIES ...............................................................................6, 7 TANDEM HYDRO TRANSAXLE ASSEMBLY ............................................................
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FUEL TANK ASSEMBLY FUEL LINE CONNECTIONS: * KUBOTA FUEL PUMP ** KUBOTA FUEL FILTER *** KUBOTA INJECTOR BODY ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 1 5-4626 TANK, Fuel (Incl.2A, 20 & 21) 11 4-6347 HOSE, Fuel (8mm x 28”) -- 5-8017 TANK, Fuel (Incl. 2B & 20) 12 4-6349 HOSE, Fuel (8mm x 36”) (23 HP Gas Engine) -- (21 HP Diesel Engine) 2A 5-4654 ASSEMBLY, Cap/Gauge 13 4-6364 FILTER,
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ENGINE & ENGINE MOUNT ASSEMBLIES MANUAL No. 06113 OUT FRONT ZTR SERIES 0 4
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ENGINE & ENGINE MOUNT ASSEMBLIES ITEM PART NO. DESCRIPTION 1 4-5147 ENGINE, 21HP Kubota Diesel (Kubota Model D722B-I/D 722EB-1) -- 4-7214 ENGINE, 23HP Kubota Gas (Kubota Model WG750ELP-1) 2 4-5351 MOUNT, Engine, Left Hand 3 4-5352 MOUNT, Engine, Right Hand 4 4-1826 BRACKET, Fuel Filter 5A 9-1935 SCREW, M10-1.25 x 25mm (4) 5B 9-1934 SCREW, M10-1.25 x 20mm (8) 6 9-1301 WASHER, 7/16” Split Lock (12) 7 9-1501 SCREW, 3/8-16 x 2-1/2” Hex Head Cap, Grade 5 (4) 8
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ENGINE HOOD & RADIATOR ASSEMBLIES 22 23 1 3 30 32 31 2 36 4 34 13 5 28 5 7 29 14 38 8 33 39 37 14 40 6 30 12 30 24 27 26 25 11 35 15 9 10 CLUTCH COVER 6 BRACKET (See page 24) 16 17 21 19 20 18 MANUAL No. 06113 OUT FRONT ZTR SERIES 0 6
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ENGINE HOOD & RADIATOR ASSEMBLIES ITEM PART NO. DESCRIPTION 1 4-5294 SCREEN, Radiator 2 ------ TANK, Coolant Recovery (Includes Tank, Bracket and Hoses) (Kubota part no. 19059-72091) 3 ------ KIT, Solenoid (Includes Solenoid, Bracket and Mounting Hardware) (Kubota kit no. 1A) 4 4-5289 WELDMENT, Engine Hood 5 9-1918 BOLT, 5/16-18 x 5/8” Short Neck Carriage, Grade 5 (4) 6 9-1298 NUT, 5/16-18 Hex Nyloc (5) 7 7-3478 BRACKET, Hood Hinge 8 9-1527 SCREW, 5/16-18 x 1-1/4” Hex
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TANDEM HYDRO TRANSAXLE ASSEMBLY NOTE: 35 HYDRO TRANSAXLE MAINTENANCE 27 15 SHOULD ONLY BE PERFORMED BY AN AUTHORISED SNAPPER DEALER. 26 20 20 11 34 34 32 9 L. H. LINK 33 ASSEMBLY 34 34 4 20 20 13 6 23 12 22 19 29 2 16 21 18 10 1 21 30 28 7 3 8 7 25 8 1 17 7 5 10 14 PULLEY 24 MOUNTING DETAIL FOR L.H. 17 HYDRO MODULE 31
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TANDEM HYDRO TRANSAXLE ASSEMBLY ITEM PART NO. DESCRIPTION 1 1-0935 WASHER, 3/4 I.D. x 1-1/8” O.D. Flat (7) 2 1-2709 RETAINING RING, 1” External (2) 3 1-4264 WOODRUFF KEY, #404 (2) 4 1-5894 WOODRUFF KEY, #605 (2) 5 1-8978 FAN, 10 Blade 7” Dia. (2) 6 2-7175 BOLT, 5/16-18 x 2-1/2” Hex Head (2) 7 2-7223 WASHER, 1/4 Split Lock (4) 8 9-1814 SCREW, 1/4-20 x 1-1/4”, Hex Head Cap (3) 9 5-8190 ASSEMBLY, Transaxle 771B (R.H.) Side (shown) -- 5-8189 ASSEMBLY, Transaxle 771A (L.H.
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DRIVE TIRE/WHEEL ASSEMBLY ITEM PART NO. DESCRIPTION 1 5-4509* ASSEMBLY, Rear Tire & Rim L.H. (Not Shown) -- 5-4510* ASSEMBLY, Rear Tire & Rim R.H. (Shown) 2 4-4707 TIRE, 21 x 11.00-8 4 ply “All Terrain” 3 5-4111 RIM, 8” Dia. X 7-3/4” 4 1-2234 VALVE, Air 5 2-7192 NUT, 1/2-20 Lug (10) 6 5-4461 ASSEMBLY, Wheel Hub (2) 7 9-1793 PIN, Cotter, 9/64 x 1-1/2” (2) 8 9-1778 KEY, #808 Woodruff (2) 9 9
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FOOTREST ASSEMBLY ITEM PART NO. DESCRIPTION 1 2-2696 SPRING 2 2-8810 BUSHING, 5/16 I.D. x 7/16 O.D. x 3/16 (2) 3 3-5849 BOLT, 1/2-13, 3/4 Dia. X 1-1/16 Shoulder (2) 4 9-1602 BOLT, 5/16-18 x 1-1/2 Hex Flange Lock, Grade 5 (3) 5 3-5855 FOOT PAD, Rubber 6 3-5978 PLATE, Footrest Latch 7 3-5979 SPACER, Shoulder (Latch) 8 4-2630 FOOTREST (Weldment) 9 9-1296 WASHER, 11/32 I.D. x 11/16 O.D. x 1/16” Flat (3) 1
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HYDRO RESERVOIR ASSEMBLY ITEM PART NO. DESCRIPTION 1 1-6130 CLAMP, Hose 13/16” (8) 2 9-1298 NUT, 5/16-18 Nyloc (2) 3 3-5514 HOSE, Rubber R.H. Front (13-1/2”) 4 3-5515 HOSE, Rubber R.H. Back (16”) 5 4-1834 HOSE, Rubber L.H. Front (34”) 6 4-1833 HOSE, Rubber L.H. Back (6”) 7 3-5639 BRACKET, Reservoir (2) 8 5-4703 RESERVOIR, L.H. Hydro (includes cap, item 11) 9 5-4103 RESERVOIR, R.H. Hydro
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UPPER CHASSIS AND SEAT LATCH ASSEMBLY ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 1 4-2601 UPPER CHASSIS 11 9-1523 SCREW, 5/16-18 x 5/8” Hex (2) -- 5-8674 UPPER CHASSIS (European Model) 12 7-1986 GUARD, Driveshaft 2 1-3874 BUSHING, 5/8” (2) (Model ZF2300GKU) 3 3-5993 LATCH, Seat Su pport 13 7-1992 COVER, Cable 4 9-1800 BOLT, 5/16-18 Shoulder 14 1-4664 BOLT, 5/16-18 Shoulder 5 2-6292
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LOWER CHASSIS ASSEMBLY 1 16 12 2 17 12 13 12 6 14 12 5 9 4 7 15 10 8 11 NOTE: SKID GUARDS MOUNT TO ENGINE SUPPORT CROSSMEMBER 12 (see above arrow) 3 MANUAL No. 06113 OUT FRONT ZTR SERIES 0 14
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LOWER CHASSIS ASSEMBLY ITEM PART NO. DESCRIPTION 1 4-4840 CHASSIS, Lower -- 5-8670 CHASSIS, Lower (Euro) 2 3-6406 BRACKET, Battery Support 3 4-5227 SKID GUARD, R.H. 4 4-5226 SKID GUARD L.H. 5 4-2777 SHIELD, Grass 6 4-2628 PLATE, Hitch (2) 7 4-2629 PIN, Hitch (2) 8 9-1598 PIN, Cotter, 1/8 x 3/4” (2) 9 1-4432 SPRING (2) 10 9-1595 WASHER, 15/32 I.D. x 15/16” O.D., Flat (4) 11 9-1328 SCREW, 3/8-16 x 1-1/4”, Hex Hd. Cap, Gr. 5 (8) 12 9-1299 NUT, 3/8-16 Hex Ny
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WIDE-STANCE CASTER ASSEMBLY MANUAL No. 06113 OUT FRONT ZTR SERIES 0 16
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WIDE-STANCE CASTER ASSEMBLY ITEM PART NO. DESCRIPTION 1 4-2961 WELDMENT, Axle 2 3-5602 BEARING, 30mm x 62mm (6) 3 9-1795 WASHER, 1-1/4 I.D. x 1-7/8” O.D. Flat (4) 4 1-0965 RING, 1-3/16 External Retaining (3) 5 3-6578 CAP, Caster Shaft (3) 6 9-0361 SCREW, 5/16-18 x 5/8” Self-Tapping (3) 7 4-5212 WELDMENT, Front Axle Pivot 8 4-2978 BRACKET, Axle Stop 9 9-1945 BOLT, 3/8-16 X 1-1/2” Short Neck Carriage, Grade 5 (4) 10 9-1514 WASHER, 3/8 Flat (12) 11 9-1299 NUT, 3/8-16 H
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JOYSTICK CONTROL ASSEMBLY MANUAL No. 06113 OUT FRONT ZTR SERIES 0 18
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JOYSTICK CONTROL ASSEMBLY ITEM PART NO. DESCRIPTION 1 1-3072 ROLL PIN, 1/4 x 1” (8) 2 2-3656 HANDLE, Plastic 3 3-5532 BRACKET, Joystick Mounting 4 3-5533 BLOCK, Pivot Joystick Control 5 3-5897 SHAFT, Upper Cross 6 3-5898 SHAFT, Lower Cross 7 4-2599 HANDLE, Joystick Control (Weldment) 8 4-2638 ARM/HUB Weldment (4) 9 5-4237 ASSEMBLY, Cross Shaft Support (includes one 9A & two 9B) 9A 4-2623 SUPPORT, Cross Shaft (Weldment) 9B 1-3874 BUSHING (2) 10 3-5908 ROD,
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PARKING BRAKE ASSEMBLY MANUAL No. 06113 OUT FRONT ZTR SERIES 0 20