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Print Instructions for Print Vendors (Paper Manuals)
PARTS MANUAL
TOTAL PAGE COUNT: Less than 80
Paper Size: • 11 x 17
Body - 50 lbs brilliant white offset or equivalent.
Cover - on 80 lbs coated, pre-printed “grid” cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press: Body - 1-color, 2-sided
Cover imprint - 1-color, 2-sided
Bindery: Fold & Staple (2X), Face Trim, 3-Hole Drill
TOTAL PAGE COUNT: 80 or greater
Paper Size: 8-1/2 x 11
Body
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PARTS MANUAL Colt TM Zero-Turn Riding Mower with 2-Wheel Independent Suspension Model Number: Description: ZT2148T COLT, 2W-IS, w/ 21 HP Kohler & 48” Mower Deck ZT2348T COLT, 2W-IS, w/ 23 HP Kohler & 48” Mower Deck ZT2352T COLT, 2W-IS, w/ 23 HP Kohler & 52” Mower Deck mowers are built by TM Ferris Industries, a Simplicity company. Ferris Industries 22996 5375 North Main Street Revision 06 Munnsville, NY 13409 Rev. 4/2004 800-933-6175 TP 400-7090-06-CT-D
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Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 www.ferrisindustries.com © Copyright 2004 Ferris Industries All Rights Reserved. Printed in USA.
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0 1 2 3 4 1/2 1/2 1/2 1/2 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 Hardware Identification & Torque Specifications Common Hardware Types Torque Specification Chart Hex Head Capscrew FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Washer No Hardware Lockwasher Marks Grade Carriage Bolt SAE Grade 2 SAE Grade 5 SAE Grade 8 Hex Nut Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. Standard Hardware Sizing 8-32 19 2.1 30 3.4 41 4.6 When a washer or nut is identified as 1/2”, this is the
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Table of Contents RIDER COMPONENTS Main Frame, Suspension & Caster Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Floor & Brake Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Seat & Seat Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Fuel Tank, Mount & Bumper Groups . . . .
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Main Frame, Suspension & Caster Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 5 4 26 3 27 2 25 8 7 7 23 4 6 4 21 24 8 3 2 9 20 10 3 11 23 2 8 14 22 7 19 13 17 11 1 12 15 10 16 13 4 18 3 2 17 See Wheels & Tires Group The above parts group applies to the following Model Nos.: ZT2148T ZT2348T ZT2352T © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7090-01-CT-D 2
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Main Frame, Suspension & Caster Group REF NO. PART NO. QTY. DESCRIPTION 1 22842 2 SHOCK & SPRING ASSEMBLY 2 25013-16 4 CAPSCREW, Hex Hd, 3/8-16 x 2 3 25156 4 WASHER, 3/8 4 25096 4 NUT, Hex, Nylon Lock, 3/8-16 5 3847953 1 MAIN FRAME 6 3847457 1 UPPER SHOCK MOUNT 7 25160 3 WASHER, 3/4 8 25284 5 NUT, Hex, Nylon Lock, 3/4-16 9 46093 2 SPACER, .75 x 1.50 x 1.00 10 22039 4 BALL JOINT, 3/4-16 11 47461 6 SPACER, .76 x 1.00 x .25 12 25265-32 2 CAPSCREW, Hex Hd, 3/4-16 x 4 13 25093 4 NUT, Hex, Jam, 3/4-16
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Floor & Brake Cover Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 7 6 8 11 4 9 7 8 7 5 8 7 7 8 8 6 12 10 11 12 The above parts group applies to the following Model Nos.: ZT2148T ZT2348T ZT2352T © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7090-01-CT-D 4
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Floor & Brake Cover Group REF NO. PART NO. QTY. DESCRIPTION 1 3847069 1 BRAKE COVER PANEL 2 25013-16 2 CAPSCREW, Hex Hd, 3/8-16 x 2 3 25156 2 WASHER, 3/8 4 47125 2 SPACER, .39 x 1.00 x .88 5 25128 2 NUT, Hex, Serrated Flange, 3/8-16 6 22308 4 BODY CLIP, 5/16-18 7 25011-8 6 CAPSCREW, Hex Hd, 5/16-18 x 1 8 25155 6 WASHER, 5/16 9 3847480 1 FLOOR PLATE 10 47483 1 SAFETY WALK 11 47139 2 SAFETY WALK 12 25127 2 NUT, Hex, Serrated Flange, 5/16-18 Footnotes: The above parts group applies to the following
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Seat & Seat Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 12 3 2 4 5 16 6 7 17 8 13 14 15 9 10 11 12 The above parts group applies to the following Model Nos.: ZT2148T ZT2348T ZT2352T © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7090-01-CT-D 6
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Seat & Seat Mount Group REF NO. PART NO. QTY. DESCRIPTION 1 22973 1 SEAT, Derby (complete) * 20930-3 1 SEAT ADJUSTER RAILS (set of 2) 2 3847744 1 SEAT MOUNT 3 46470 1 SEAT STOP ROD 4 20047 1 COLLAR, 5/16 Set 5 25095 2 NUT, Hex, Nylon Lock, 1/4-20 6 22673 2 RUBBER BUMPER 7 25013-48 1 CAPSCREW, Hex Hd, 3/8-16 x 6 8 25156 1 WASHER, 3/8 9 46586 1 SPACER, .38 x .50 x 5.06 10 22798 1 SPRING, Compression 11 25326 1 WASHER, 3/8 x 2 12 25096 3 NUT, Hex, Nylon Lock, 3/8-16 13 25029 2 NUT, Hex, #10-24 14 *
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Fuel Tank, Mount & Bumper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 2 1 4 5 2 8 6 3 9 7 10 6 6 11 21 13 12 6 14 15 8 14 14 9 20 10 16 17 11 19 14 9 12 13 8 9 14 8 9 8 14 18 8 9 The above parts group applies to the following Model Nos.: ZT2148T (S/N 123 & below) ZT2352T (S/N 123 & below) © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7090-00-CT-D 8
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Fuel Tank, Mount & Bumper Group REF NO. PART NO. QTY. DESCRIPTION 1 3847347 1 FUEL TANK TIE BAR 2 25299-6 4 SCREW, Allan Hd, 1/4-20 x 3/4 3 45496 2 CAP, Fuel Tank w/ Gauge 4 45494 1 FUEL TANK-RH, Complete (see footnote) 5 3847348 1 TIE BAR MOUNT-RH 6 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4 7 25095 4 NUT, Hex, Nylon Lock, 1/4-20 8 25013-10 12 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4 9 25156 12 WASHER, 3/8 10 3847938 2 REAR MOUNT BRACKET 11 25155 4 WASHER, 5/16 12 25011-10 4 CAPSCREW, Hex Hd, 5/16-18 x
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Fuel Tank, Mount & Bumper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 2 1 4 5 2 6 3 7 6 8 6 20 11 6 9 10 12 11 15 19 16 11 13 11 18 8 14 13 14 9 13 14 10 17 14 13 The above parts group applies to the following Model Nos.: ZT2148T (S/N 124 & above) ZT2348T ZT2352T (S/N 124 & above) © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7090-01-CT-D 10
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Fuel Tank, Mount & Bumper Group REF NO. PART NO. QTY. DESCRIPTION 1 3847347 1 FUEL TANK TIE BAR 2 25299-6 4 SCREW, Allan Hd, 1/4-20 x 3/4 3 45496 2 CAP, Fuel Tank w/ Gauge 4 47904 1 FUEL TANK-RH, complete (see footnote) 5 3847348 1 TIE BAR MOUNT-RH 6 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4 7 25095 4 NUT, Hex, Nylon Lock, 1/4-20 8 22394 4 RUBBER BUSHING 9 25155 4 WASHER, 5/16 10 25011-10 4 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4 11 25128 12 NUT, Hex, Serrated Flange, 3/8-16 12 3847924 1 TANK MOUNT-RH
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Fuel Supply Hose & Tank Replacement Part Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 4 2 1 5 LH Fuel Tank RH Fuel Tank 6 7 8 9 9 10 10 Tank Tank Components Components Connect to Engine The above parts group applies to the following Model Nos.: ZT2148T (S/N 123 & below) ZT2352T (S/N 123 & below) © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7090-00-CT-D 12
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Fuel Supply Hose & Tank Replacement Part Group REF NO. PART NO. QTY. DESCRIPTION 1 22030 1 VALVE, Fuel Shut Off 2 20835 6 CLAMP, Hose 3 50831-55 1 HOSE, 55” 4 50831-50 1 HOSE, 50” 5 50831-36 1 HOSE, 36” 6 50833-51 1 WIRE LOOM, 51” 7 50833-33 1 WIRE LOOM, 33” 8 50833-24 1 WIRE LOOM, 24” 9 1726400 2 RUBBER BUSHING 10 1674231 2 ELBOW FITTING Footnotes: The above parts group applies to the following Model Nos.: ZT2148T (S/N 123 & below) ZT2352T (S/N 123 & below) TP 400-7090-05-CT-D 13
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Fuel Supply Hose & Tank Replacement Part Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 4 2 1 5 6 7 8 10 9 9 10 11 11 12 12 11 11 LH Fuel Tank RH Fuel Tank 13 Tank 13 Tank Components Components Connect to Engine The above parts group applies to the following Model Nos.: ZT2148T (S/N 124 & above) ZT2348T ZT2352T (S/N 124 & above) © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7090-01-CT-D 14
