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OPERATOR’S SAFETY
AND SERVICE MANUAL
GP3000
GP3000-15
This manual covers the following serial numbers
and higher for each model listed:
GP3000 . . . . . . . . . . . . . . . . . . . 1278189
GP3000-15 . . . . . . . . . . . . . . . . 1353841
SINGLE DIRECTION PLATES
MBW, Inc. MBW (UK) Ltd.
250 Hartford Rd • PO Box 440 Unit 2 & 3 Cochrane Street
Slinger, WI 53086-0440 Bolton
Phone: (262) 644-5234 BL3 6BN
Fax: (262) 644-5169 Phone: 01204 387784 L1313 / 08.04.C
Email: mbw@mbw.com Fax: 01204 387797 ©
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TABLE OF CONTENTS Engine Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Safety Information . . . . . . . . . . . . . . . . . . . . . . 1 Cleaning Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Checking Exciter Oil . . . . . .
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SAFETY INFORMATION SAFE DRESS: Do not wear loose clothing, Introduction rings, wristwatches, etc. near machinery. This Safety Alert Symbol is used to call attention to items or operations which may be dangerous to those operating or working with this NOISE PROTECTION: Wear OSHA specified equipment. The symbol can be found hearing protection devices. throughout this manual and on the unit. Please read these warnings and cautions, along with all decals, carefully EYE PROTECTION: Wear OSHA specif
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01062
13484 01064 CAUTION CAUTION Read the Operating Instructions Machine may fall and cause !" #$ # before operating this piece of damage or injury if lifted % &$'( ($) * equipment. + * , + incorrectly. Keep unauthorized and untrained - *' ** $'* &$) people away from this Lift using handles
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CAUTION Read the Operating Instructions before operating this piece of equipment. Keep unauthorized and untrained people away from this equipment. ROTATING & MOVING PARTS! Make sure all guards and safety devices are in place. Wear approved hearing protection, foot protection, eye protection and head protection. SHUT OFF the motor before servic- ing or cleaning. !" #$ # STOP % &$'(
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SPECIFICATIONS 3000H 3000-15H GP3000 GP3000-15 Centrifugal Force 3550 lbs (1611 kg) 3550 lbs (1611 kg) Exciter VPM 4400 4400 Travel Speed 90 ft/min (28 m/min) 120 ft/min (36 m/min) Compaction Depth 18 in (47 cm) 16 in (41 cm) Width & Length 21 x 22 in (53 x 56 cm) 16 x 20 in (40 x 51 cm) Operating Weight (Honda) 234 lbs (106 kg) 202 lbs (91 kg) Engine Speed 3400 rpm 3400 rpm Honda 5.5 hp Honda 5.5 hp Engine Robin 4.5 hp Robin 4.5 hp Specifications subject to change without notice - 4 -
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OPERATION 2. Turn engine switch to “ON”. Introduction 3. Set throttle to idle. MBW equipment is intended for use in very severe applications. They are powered by four cycle engines and 4. Choke engine if necessary (you may not need to are available in different sizes and a selection of engines. choke a warm engine). 5. Pull starter rope repeatedly until engine starts. This parts manual contains only standard parts. Variations of these parts as well as other special parts are not included. 6. M
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MAINTENANCE WARNING CAUTION Always exercise the stopping procedure before Always verify fluid levels and check for leaks after servicing or lubricating the unit. changing fluids. After servicing the unit, replace and fasten all Do not drain oil onto ground, into open streams, guards, shields, and covers to their original or down sewage drains. positions before resuming operation. Maintenance Schedule EVERY 50 EVERY 250 SYSTEM MAINTENANCE EACH USE YEARLY HOURS HOURS Engine Refer to engine operat
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8. If oil needs to be added refer to Fluid Levels, page 6 Checking Exciter Oil for the type of oil to be used. 9. Reinstall pipe plug. WARNING 10. Reinstall deck, v-belt and belt guard. Exciter and oil in exciter is hot after machine has been running. Changing Exciter Oil These instructions are written for a GP3000. The procedure for a GP3000-15 is very similar. WARNING Exciter and oil in exciter is hot after machine has Reference the figure on page 12. been running. 1. Let exciter cool befor
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SERVICE Assembly and disassembly should be performed by a Exciter Disassembly service technician who has been factory trained on MBW Steps 1 thru 6 reference the figure on page 12. equipment. The unit should be clean and free of debris. Pressure washing before disassembly is recommended. 1. Remove the belt guard (#5) and v-belt (page 18, #3). • Prior to assembly, wash all parts in a suitable cleaner or 2. Remove the bolts (#29) that hold the deck (#2) to the solvent. housing (#1). 3. Lift entir
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4. Properly support I.D. and O.D. of bearing (#12) and 11. Carefully press or tap the rear cover down to seat on press exciter shaft into bearing. the exciter housing. Be sure to use care in order to keep the cover even. 5. Check felt filter (#13) to make sure it is ok. If it is blocked or deteriorating replace it. 12. Remove the alignment bolts and install six flange screws (#21). Torque to 13 ft-lbs. 6. Check to make sure spirol pin (#18) is 11/16” (see Figure 2) up from inside of rear cove
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REPLACEMENT PARTS The warranty is stated in this book on page 20. Failure to return the Warranty Registration Card renders the warranty null and void. STAMPED LOCATION MBW has established a network of reputable distributors/ dealers with trained mechanics and full facilities for maintenance and rebuilding, and to carry an adequate parts stock in all areas of the country. Their sales engineers are available for professional consultation. If you cannot locate an MBW distributor in your area, co
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6 17 23 14 5 16 15 4 25 2 9 24 13 30 24 29 28 19 30 24 10 20 18 22 21 31 3 12 11 29 8 30 1 26 7 27 GP3000 Main Assembly - 12 -
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ITEM PART NO. DESCRIPTION QTY 1. 00008 HOUSING, GP3000 (Includes items 7, 8, 26 & 27) 1 2. 00014 DECK, GP3000 1 3. 00019 EXCITER, GP3000 1 4. 00025 BRACKET, HANDLE 2 5. 00028 BELTGUARD 1 6. 00034 HANDLE, GP3000 (Includes items 14 & 15) 1 7. 0042L BAR, MOLD LEFT GP3000 1 8. 0042R BAR, MOLD RIGHT GP3000 1 9. 00048 HOOK BOLT 1 10. 00050 APRON, RUBBER GP3000 1 11. 00259 SHIM (as needed) 12. 01011 SHOCKMOUNT 5 13. 01012 SHOCKMOUNT 4 14. 01018 BUSHING, NYLON OUTER 2 15. 01019 BUSHING, NYLON INNER 2
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15 14 11 12 22 13 17 28 29 2 10 8 24 9 29 27 23 29 18 26 6 19 16 21 20 30 1 7 9 27 29 4 5 24 3 25 GP3000-15 Main Assembly - 14 -
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ITEM PART NO. DESCRIPTION QTY 1. 00019 EXCITER, GP3000 1 2. 00028 BELTGUARD 1 3. 0049L BAR, MOLD LEFT GP3000-15 1 4. 0049R BAR, MOLD RIGHT GP3000-15 1 5. 00160 HOUSING, GP3000-15 (Includes items 3, 4, 24 & 25) 1 6. 00174 APRON, RUBBER GP3000 1 7. 00259 SHIM (as needed) 8. 00308 DECK, GP3000-15 1 9. 01011 SHOCKMOUNT 7 10. 01012 SHOCKMOUNT 2 11. 01018 BUSHING, NYLON OUTER 2 12. 01019 BUSHING, NYLON INNER 2 13. 01056 HAIRPIN 2 14. 02473 BAR, ROLL GP3000-15 (Optional) 1 15. 02710 HANDLE, GP3000-1
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23 1 12 6 10 16 4 3 15 14 21 20 7 13 18 9 19 11 22 21 8 5 2 17 Exciter Assembly - 16 -
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ITEM PART NO. DESCRIPTION QTY 1. 00001 HOUSING, EXCITER 1 2. 00002 SHAFT, EXCITER 1 3. 00003 PULLEY, EXCITER 1 4. 00005 COVER, FRONT 1 5. 00006 COVER, REAR 1 6. 00062 WASHER, SEAL 1 7. 00066 RETAINER 1 8. 01000 RETAINING RING, INTERNAL 1 9. 01001 RETAINING RING, EXTERNAL 1 10. 01002 SEAL, OIL 1 11. 01004 BEARING, CYLINDRICAL ROLLER 1 12. 01005 BEARING, SPHERICAL ROLLER 1 13. 01072 FILTER, FELT 1 14. 01099 WASHER 1 15. 01283 KEY, 1/4 SQ x 1-1/4 RD ENDS 1 16. 06096 GASKET 1 17. 06098 GASKET 1 18.
