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03002
2146XLS
Owner's Manual / 96043006700 / 2008-11
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SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • Do not operate machine without the entire grass catcher, WARNING: In order to prevent ac- discharge guard, or other safety devices in place and ci den tal starting when setting up, working. trans port ing, ad just ing or making • Slow down before t
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SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE • Never operate machine in a closed area. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. the ma chine and the mowing activity. Never assume that children will remain where you last saw them. • Never tamper with safety devices. Check their proper • Ke
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CONGRATULATIONS on your purchase of a new tractor. PRODUCT SPECIFICATIONS It has been designed, engineered and manu fac tured to give Gasoline Capacity 4.0 Gallons you the best possible dependability and performance. and type: Unleaded Regular Should you experience any problem you cannot easily rem- Oil Type (API-SG-SL): SAE 30 (above 32°F) edy, please contact your nearest authorized servicecenter/ SAE 5W-30 (below 32°F) de part ment We have competent, well-trained tech ni cians Oil
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UNASSEMBLED PARTS Slope Sheet Key (1) Oil Drain Tube (2) Keys ASSEMBLY Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard wrench sizes are listed. (1) 1/2" wrench Tire pressure gauge LABEL (2) 7/16" wrenches Utility knife Pliers When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (s
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ASSEMBLY NOTE: You may now roll your tractor off the skid. Follow the ✓CHECKLIST instructions below to remove the tractor from the skid. BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST W ARNING: Before start ing, read, un der stand and fol low PERFORMANCE AND SATISFACTION FROM THIS all in struc tions in the Op er a tion section of this man u al. Be QUALITY PRODUCT. sure tractor is in a well-ventilated area. Be sure the area in PLEASE REVIEW THE FOLLOWI
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OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. FAST SLOW REVERSE NEUTRAL HIGH LOW CHOKE IGNITION SWITCH ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT ENGINE OFF REVERSE OPERATION SYSTEM (ROS) CLUTCH/BRAKE LIGHTS ON BATTERY CRUISE CONTROL FUEL REVERSE FORWARD PEDAL 15 15 ATTACHMENT DANGER, KEEP HANDS ATTACHMENT SLOPE HAZARDS KEEP AREA CLEAR CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY (SEE SAF
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. D P H Z G E F B Q A K M C J L FIG. 3 Our tractors conform to the applicable safety standards of the American National Standards Institute. (A) ATTACHMENT LIFT LEVER - Used to raise and lower (H) LIGHT SWITCH - Turns the headlights o
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles. ENGINE - HOW TO USE YOUR TRAC TOR • Move throttle control (D) between half and full speed TO SET PARKING BRAKE(See Fig. 4) (fast) position. Your tractor
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OPERATION • Put attachment lift lever in desired cutting height slot. TO MOVE FORWARD AND BACKWARD (See Fig. 7) The cutting height range is ap prox i mate ly 1" to 4". The heights are measured from the ground to the blade tip with The direction and speed of movement is controlled by the the engine not running. These heights are approximate forward and reverse drive pedals. and may vary depending upon soil conditions, height of • Start tractor and release parking brake. grass and type
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OPERATION TO STOP MOWER BLADES TO OPERATE ON HILLS • disengage at tach ment clutch con trol. CAUTION: Do not drive up or down hills with slopes greater than 15° and CAUTION: Do not operate the mower do not drive across any slope. without either the en tire grass catcher, on mowers so equipped, or the deflector shield • Choose the slowest speed before starting up or down (S) in place (See Fig. 10). hills. • Avoid stopping or changing speed on hills. • If stopping is absolutely necessary
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OPERATION RESERVE FUEL VALVE OPERATION BEFORE STARTING THE ENGINE (See Fig. 12) CHECK ENGINE OIL LEVEL 1. Raise seat to access reserve fuel valve. The engine in your tractor has been shipped, from the 2. In normal operation, valve should be set to primary (as factory, already filled with sum mer weight oil. shown in view) • Check engine oil with tractor on level ground. 3. If tractor runs out of fuel, rotate valve handle to reserve. • Remove oil fill cap/dipstick and wipe clean, reinsert
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OPERATION MOWING TIPS AUTOMATIC TRANSMISSION WARM UP • Before driving the unit in cold weather, the trans mis sion • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in should be warmed up as follows: the Service and Adjustments section of this manual. • Be sure the tractor is on level ground. • The left hand side of mower should be used for trim- • Release the parking brake and let the brake slowly ming. return to operating position. • Drive so th
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MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE MAINTENANCE EACH 8 25 50 100 SEASON STORAGE SCHEDULE USE HOURS HOURS HOURS HOURS Check Brake Operation Check Tire Pressure T Check Operator Presence & ROS Systems R Check for Loose Fasteners A Check/Replace Mower Blades 3 C T Lubrication Chart 0 Check Battery Level 4 R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1,2 1,2 Change Engine Oil
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MAINTENANCE BLADE CARE TRACTOR For best results mower blades must be kept sharp. Re place Always observe safety rules when per form ing any bent or damaged blades. main te nance. CAUTION: Use only a replacement blade ap- BRAKE OPERATION proved by the manufacturer of your tractor. If tractor requires more than five (5) feet to stop at highest Using a blade not approved by the manu- speed in high est gear on a level, dry concrete or paved facturer of your tractor is hazardous, could surface
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MAINTENANCE V-BELTS TO CHANGE ENGINE OIL (See Figs. 16 & 17) Check V-belts for deterioration and wear after 100 hours Determine temperature range expected before oil change. of operation and replace if necessary. The belts are not All oil must meet API service classification SG-SL. ad just able. Re place belts if they begin to slip from wear. • Be sure tractor is on level surface. • Oil will drain more freely when warm. TRANSAXLE MAINTENANCE • Catch oil in a suitable container. The transmissi
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MAINTENANCE ENGINE COOLING SYSTEM DECK WASHOUT PORT (See Fig. 19) To ensure proper cooling, make sure the grass screen, Your tractor’s deck is equipped with a washout port on cooling fins, and other external surfaces of the engine are its surface as part of its deck wash system. It should be kept clean at all times. utilized after each use. Every 100 hours of operation (more often under extremely 1. Drive the tractor to a level, clear spot on your lawn, near dusty, dirty conditions), remove
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SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER (See Fig. 20)) TO INSTALL MOWER (See Figs. 20-25) •
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SERVICE AND ADJUSTMENTS • ATTACH MOWER SIDE SUSPENSION ARMS (A) TO • ATTACH FRONT LINK (E) - Work from left side of trac- CHASSIS - Position hole in arm over pin (B) on outside tor. Insert rod end of link assembly through front hole of tractor chassis and secure with retainer spring. in tractor front suspension bracket (F). • Repeat on opposite side of tractor. • Insert end of link (E) into hole in front mower bracket (H) and secure with washer and retainer spring (J). A E B J F H FIG. 21 FIG.
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SERVICE AND ADJUSTMENTS • If adjustment is necessary, see step in Visual Adjust- TO LEVEL MOWER ment instructions above. Make sure tires are properly inflated to the PSI shown on • Recheck measurements, adjust if necessary until both tires. If tires are over or under inflated, it may affect the sides are equal. appearance of your lawn and lead you to think the mower is not adjusted properly. FRONT-TO-BACK ADJUSTMENT (See Figs. 28 & 29) VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 26) IMPORTANT: