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PHAZER ™
For Serial Nos.
820,977 & Higher
Par t No. 4500-488 Rev . C
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W ARNING CALIFORNIA Pr oposition 65 W ar ning T he engine exhaust fr om this pr oduct contains chemicals kno wn to the State of Calif or nia to cause cancer , bir th defects, or other r epr oducti v e har m. Important: IMPOR T ANT T he engine in this pr oduct is not equipped with a spar k ar r ester muf fler . It is a violation of Calif or nia Public R esource Code (CPR C) Section 4442 to use or operate this engine on an y f or est-co v er ed, br ush-co v er ed, or g rass-co v er ed land as defi
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Introduction CONGRATULATIONS on the purc hase of y our Exmark Mo w er . T his product has been carefully designed and man ufactured to gi v e y ou a maxim um amount of de pendability and years of trouble-free operation. T his man ual contains operating, maintenance , adjustment, and safety instr uctions for y our Exmark mo w er . BEFORE OPERATING Y OUR MO WER, CAREFULL Y READ THIS MANU AL IN ITS ENTIRETY . By follo wing the operating, maintenance , and safety instr uctions , y ou will prolong th
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W aste Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Contents T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Sc hematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Safety • Nev er let c hildren or untrained people operate Safety or ser vice the equipment. Local regulations ma y restrict the ag e of the operator . Safety Alert Symbol • Only adults and mature teenag ers should operate T his Safety Aler t Symbol ( Figure 2 ) is used both in a mo w er , and ev en mature teenag ers should ha v e this man ual and on the mac hine to identify impor tant adult super vision. Be sure a teenag er : safety messag es whic h m ust be follo w ed to a v oid 1. has read and
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Safety DANGER DANGER In cer tain conditions gasoline is extr emel y In cer tain conditions during fueling , static flamma ble and v apor s ar e explosi v e. electricity can be r eleased causing a spar k which can ignite gasoline v apor s. A fir e or A fir e or explosion fr om gasoline can bur n explosion fr om gasoline can bur n y ou and y ou, other s, and cause pr oper ty dama ge. other s and cause pr oper ty dama ge. • Fill the fuel tank outdoor s on lev el g r ound, • Al w ays place gasoline
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Safety Operation – Before clearing bloc kag es . – W henev er y ou lea v e the mo w er . W ARNING • Stop engine , w ait for all mo ving par ts to stop , and Operating engine par ts, especiall y the muf fler , eng ag e parking brak e: become extr emel y hot. Sev er e bur ns can occur – Before refueling . on contact and de bris, such as lea v es, g rass, br ush, etc . can catch fir e. – Before dumping the g rass catc her . • Allo w engine par ts, especiall y the muf fler , to cool bef or e touchin
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Safety • Be a w are that operating on w et g rass , across stee p DANGER slopes or do wnhill ma y cause the mo w er to lose Operating on w et g rass or steep slopes can cause traction. Loss of traction to the dri v e wheels ma y sliding and loss of contr ol. W heels dr opping o v er result in sliding and a loss of braking and steering . edges, ditches, steep banks, or w ater can cause • Alw a ys a v oid sudden star ting or stopping on a r ollo v er s, which may r esult in serious injur y , slope
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Safety • Charg e batteries in an open w ell v entilated area, W ARNING a w a y from spark and flames . Unplug c harg er R emo ving standard original equipment par ts, before connecting or disconnecting from batter y . or using non-Exmar k r eplacement par ts and W ear protecti v e clothing and use insulated tools . accessories may alter the w ar ranty , traction, and safety of the machine. F ailur e to use original DANGER Exmar k par ts could cause serious injur y or Charging or jump star ting t
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Safety Safety and Instructional Decals • K ee p all safety signs legible . R emo v e all g rease , • New safety signs ma y be obtained from dir t and debris from safety signs and instr uctional y our authorized Exmark equipment dealer or labels . distributor or from Exmark Mfg . Co . Inc . • R e place all w or n, damag ed, or missing safety • Safety signs ma y be affix ed b y peeling off the signs . bac king to expose the adhesi v e surface . Apply only to a clean, dr y surface . Smooth to remo
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Safety 109-2463 109-2992 109-2465 1 16-0950 109-2467 109-2490 Hour Message Display 1. Hour Meter 4. Neutral 2. PT O 5. Operator ’ s presence switch 3. Parking Brake 6. Battery 109-2862 1 1
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Safety 1 16-1400 12
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Specifications Specifications Model Numbers Serial Nos: 820,977 and Higher PHZ19KA343; PHZ19KA343CA Systems • Operator m ust be in seat when PTO is eng ag ed, brak e is diseng ag ed, or motion control lev ers are mo v ed in or engine will stop . Engine • Engine will stop if either the left, the right, or • Engine Specifications: See y our Engine Owner’ s both lev ers are mo v ed from neutral loc k position Man ual while brak e is eng ag ed. • RPM: Full Speed: 3750 ±100 RPM (No Load) Idle: 1400 R
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Specifications Hydrostatic Ground Drive System • Dec k De pth: 5.0 inc hes (12.7 cm) • Hy drostatic Dri v e: T w o Hy dro Gear ZT2800 • Cutting Height Adjustment: Integ rated dri v e systems . F oot operated dec k lift lev er is used to adjust the • Hy draulic Oil T ype: Use Exmark Premium Hy dro cutting height from 1 inc h (2.5 cm) to 5 inc hes Oil. (12.7 cm) in 1/4 inc h (6.4 mm) increments . • Speeds: T he cutting height adjustment handle has a transpor t position and all adjustments can be –
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Product Overview T orque Requirements Product Overview Bolt Location T orque Cutter Housing Spindle 140-145 ft-lb Nut (190-197 N-m) Blade Mounting Bolt 115-120 ft-lb (156-163 N-m) Anti-Scalp R oller Nyloc 40-45 ft-lb (54-61 N-m) Nut Engine Mounting Bolts 25-30 ft-lb (34-41 N-m) W heel Lug Nuts 90-95 ft-lb (122-129 N-m) Clutc h R etaining Bolt 55-60 ft-lb (75-81 N-m) (secured with threadloc k er) Figure 4 1. Fuel Cap 4. Parking Brake Lever 2. Motion Control Lever 5. Height-of-Cut Foot Lever 3. Co
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Operation T he c hok e is used to aid in star ting a cold engine . Operation Mo ving the c hok e lev er forw ard will put the c hok e in the “ON” position and mo ving the c hok e lev er to Note: Deter mine the left and right sides of the the rear will put the c hok e in the “OFF” position. mac hine from the nor mal operating position. Do Not r un a w ar m engine with c hok e in the “ON” position. Controls Throttle Control Motion Control Levers Located on the center of the console (to the left si
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Operation T he hour meter records the n umber of hours that Dri v e wheel release lev ers are used to release the the engine has r un. h y drostatic dri v e system to allo w the mac hine to be pushed without the engine r unning . Pull eac h lev er rearw ard and outw ard to loc k. Pull eac h lev er inw ard and push forw ard to reset. Do Not to w machine. PT O Engagement Switch Located right of center on the console (left side of ignition switc h). Figure 6 Switc h m ust be pulled out to the “R OT
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Operation Mak e sure y ou understand the controls , their Engaging the PT O locations , their functions , and their safety requirements . DANGER T he r otating blades under the mo w er deck ar e R efer to the Maintenance section and perfor m all the danger ous. Blade contact can cause serious necessar y inspection and maintenance ste ps . injur y or kill y ou. Do Not put hands or feet under the mo w er or Operating Instructions mo w er deck when the blades ar e enga ged. Open the Fuel Shut-Off V
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Operation 6. Allo w the engine to r un for a minim um of 15 seconds , then tur n the ignition switc h to the “OFF” position to stop the engine . 7. R emo v e the k ey to prev ent c hildren or other unauthorized persons from star ting engine . 8. Close the fuel shut-off v alv e when the mac hine will not be in use for a few da ys , when transpor ting, or when the unit is park ed inside a building . Driving the Machine CAUTION Figure 7 Machine can spin v er y rapidl y by positioning one 1. Handles
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Operation T he dec k can be raised b y pushing do wn on the foot operated dec k lift assist lev er located at the front right cor ner of the floor pan. Note: W hen changing the cutting height positions, al w ays come to a complete stop and disenga ge the PT O . Figure 9 1. T ransport position and 5 inch (12.7 cm) cutting height position Figure 8 4. Inser t the height adjustment pin into the hole 1. Handles Out (Neutral 4. Forward cor responding to the desired cutting height and Lock) install the
