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MODEL NO. AG15538A
15.5 HP 38 INCH
LAWN TRACTOR
Assembly
Operation
Maintenance
Service and Adjustments
Storage
Troubleshooting
Repair Parts
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
190287 Rev. 1 7.28.04 RD/MH
PRINTED IN U.S.A.
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TABLE OF CONTENTS Warranty ................................................ 2 Maintenance Schedule........................ 17 Safety Rules .......................................... 3 Maintenance........................................ 17 Product Specifi cations........................... 6 Service and Adjustments..................... 21 Assembly/Pre-Operation ....................... 8 Storage................................................ 27 Operation............................................
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SAFETY RULES IMPORTANT: This cutting machine is ca pa ble of amputating hands and feet and throw- ing objects. Failure to observe the fol low ing safety instructions could result in serious injury or death. • Be aware of the mower discharge direc- WARNING: In order to prevent ac- tion and do not point it at anyone. Do ci den tal starting when setting up, trans- not operate the mower without either port ing, ad just ing or making repairs, the entire grass catcher or the guard in always
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SAFETY RULES • Watch for holes, ruts, or bumps. Un- • Use extra care when approaching blind even terrain could overturn the machine. corners, shrubs, trees, or other objects Tall grass can hide ob sta cles. that may obscure vision. • Use slow speed. Choose a low gear IV. SERVICE so that you will not have to stop or shift • Use extra care in handling gasoline and while on the slope. other fuels. They are fl ammable and • Follow the manufacturer’s rec om men d- vapors are explosive. a tion
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SAFETY RULES • Remove obstacles such as rocks, tree • Be sure the area is clear of other people limbs, etc. before mowing. Stop machine if anyone • Watch for holes, ruts, or bumps. Uneven enters the area. terrain could overturn the machine. Tall • Never carry passengers or children grass can hide obstacles. even with the blades off. • Use slow speed. Choose a low gear • Do not mow in reverse unless ab so - so that you will not have to stop or shift lute ly necessary. Al ways look down an
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PRODUCT SPECIFICATIONS CUSTOMER RE SPON SI BIL I TIES • Read and observe the safety rules. GASOLINE 1.25 • Follow a regular schedule in main- CAPACITY AND UNLEADED tain ing, caring for and using your tractor. TYPE: REGULAR • Follow the instructions under “Main te - OIL TYPE SAE 30 (ABOVE 32°F) nance” and “Stor age” sec tions of this (API-SG-SL): SAE 5W-30 own er’s manual. (BELOW 32°F) WARNING: This tractor is e
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UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert (1) Hex nut 1/2-20 (1) Large Flat Washer Steering (1) Locknut (1) Hex Bolt 1/4-28 x 1-1/4 Extension 1/4-28 Shaft Steering Wheel Steering Adapter Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2 (1) Bolt Slope Sheet (1) Oil Drain Tube For Future Use Keys (2) Keys 7
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ASSEMBLY/PRE-OPERATION Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you as sem ble must be tightened securely. Use the correct tools as nec es sary to in sure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR 1/2 Hex Nut ASSEMBLY Insert A socket wrench set will make assembly Large Flat easier. Stan dard wr
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4. Push down on seat to engage shoulder NOTE: You may now roll or drive your bolt in slot and pull seat towards rear of tractor off the skid. Follow the ap pro pri ate tractor. instruction below to remove the tractor 5. Pivot seat and pan forward and as- from the skid. sem ble adjustment bolt, lockwasher and fl at washer loosely. Do not tighten. TO ROLL TRACTOR OFF SKID (See 6. Lower seat into operating position and Op er a tion section for location and sit in seat. function of con tr
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CHECK TIRE PRESSURE ✓CHECKLIST The tires on your tractor were over in - Before you operate your new trac tor, we fl ated at the factory for shipping pur pos es. wish to assure that you receive the best Correct tire pressure is important for best per formance and sat is fac tion from this cutting performance. Quality Prod uct. • Reduce tire pressure to PSI shown in Please review the following checklist: “PRODUCT SPEC I FI CA TIONS” section ✓ All assembly instructions have been of this
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OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE HIGH LOW FAST SLOW IGNITION NEUTRAL CHOKE P LIGHTSON ENGINESTART ENGINEOFF ENGINEON PARKINGBRAKE PARKINGBRAKE PARKINGBRAKE LOCKED UNLOCKED FUEL OILPRESSURE BATTERY REVERSE FORWARD OVERTEMP MOWERHEIGHT MOWERLIFT LIGHT 15 15 ATTACHMENT ATTACHMENT DANGER,KEEPHANDS KEEPAREACLEAR SLOPEHAZARDS CLUTCHENGAGED CLUTCHDISENGAGED ANDFEETAWAY (SEESAFETYRULESSECTION) DANG
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KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Attachment Clutch Lever Ignition Switch Light Switch Position Lift Lever Plunger Throttle/Choke Control Attachment Lift Lever Clutch/Brake Pedal Height Adjustment Indicator Parking Brake Lever Gearshift Lever Our tractors conform to th
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The op era tion of any trac tor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Al ways wear safety glass es or eye shields while op erat ing your trac tor or per forming an y ad just ments or repairs. We rec om mend a wide vi sion safe ty mask over spec ta cles or stan dard safety glass es. • Never use choke to stop engine. HOW TO USE YOUR TRAC TOR IMPORTANT: Leaving the ignition switch TO SET PARKING BRAKE in any position other than "STOP
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• The average lawn should be cut to ap- • If stopping is absolutely necessary, push pro x i mate ly 2-1/2 inches during the cool clutch/brake pedal quickly to brake posi- season and to over 3 inches during hot tion and engage parking brake. months. For healthier and better look- • Move gearshift lever to 1st gear. Be ing lawns, mow often and after moder- sure you have allowed room for trac tor ate growth. to roll slightly as you restart movement. • For best cutting performance, grass • To
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ADD GASOLINE 5. Insert key into ignition and turn key clockwise to start position and release • Fill fuel tank to bottom of fi ller neck. Do key as soon as engine starts. Do not overfi ll. Use fresh, clean, regular not run starter continuously for more un lead ed gasoline with a minimum of than fi fteen sec onds per minute. If the 87 octane. (Use of leaded gasoline will engine does not start after several increase carbon and lead oxide deposits attempts, move throt tle control to fas
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MOWING TIPS • Tire chains cannot be used when the mower hous ing is attached to tractor. • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments sec tion of this manual. • The left hand side of mower should be used for trim ming. • Drive so that clippings are dis charged onto the area that has already been • If grass is extremely tall, it should be cut. Have the cut area to the right of mowed twice to reduce load and
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MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems T Check for Loose Fasteners R 5 A Sharpen/Replace Mower Blades 3 C Lubrication Chart T Check Battery Level 4 0 Clean Battery and Terminals R Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1,2 Change Engine Oil (without oil filter) 1,2 E Clean Air Filter N 2 G Clean Air
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4. Reassemble blade bolt, lock washer TRACTOR and fl at washer in exact order as Always observe safety rules when per- shown. fo rming an y main te nance. 5. Tighten blade bolt securely (27-35 Ft. BRAKE OPERATION Lbs. torque). If tractor requires more than fi ve (5) feet IMPORTANT: Blade bolt is heat treated. to stop at highest speed in highest gear If bolt needs replacing, replace only with on a level, dry concrete or paved surface, approve bolt shown in the Repair Parts. then brake m
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• Keep small vent holes open. Check the crankcase oil level before start- • Recharge at 6-10 amperes for 1 hour. ing the engine and after each eight (8) NOTE: The original equipment battery on hours of operation. Tighten oil fi ll cap/ your tractor is maintenance free. Do not dipstick securely each time you check the attempt to open or remove caps or cov ers. oil level. Adding or checking level of elec tro lyte is TO CHANGE ENGINE OIL not necessary. Determine temperature range expected
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AIR FILTER IN-LINE FUEL FILTER The fuel fi lter should be replaced once Your en gine will not run prop erly and ma y each season. If fuel fi lter becomes be dam aged by us ing a dirty air fi l ter. clogged, ob struct ing fuel fl ow to car bu - Remove cartridge every 25 hours and tap re tor, re place ment is re quired. gently to clean. Replace paper cartridge 1. With engine cool, remove fi lter and once a year or after every 100 hours of plug fuel line sec tions. operation, more often if us
