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3000 SERIES
ZTR®
2002
OPERATOR’S MANUAL
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IMPORTANT - READ CAREFULLY ® ® The Dixon ZTR Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual carefully and become completely familiar with the controls. ® The information contained in this manual applies to all Dixon ® ZTR 3000 Series Mowers. Your Dixon dealer will gladly answer any questions. See your dealer for warranty service, par
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INDEX Page Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-15 Seat Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . 16 Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-19 Operation Instructions. . . . . . . . . . . . . . . . . . . 20-29 Care & Mainte
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SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH. The most common causes of injury to the operator or bystander... BLADE CONTACT TIP OVER RUN OVER BACK OVER ...read and understand this manual to prevent injuries. 4
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SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION (highlighted in yellow) indicates a potentially hazardous
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SAFETY Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: •Read, understand, and follow all instructions in the manual and on the mower before starting. •Only allow responsible adults, who are familiar with the instructions, to operate the mower. •Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. •Be sure the area is clear of other people before mowing. Stop mower if anyon
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SAFETY GENERAL OPERATION (continued): •Turn off blades when not mowing. •Stop engine before removing grass catcher or unclogging chute. •Mow only in daylight or good artificial light. •Do not operate the mower while under the influence of alcohol or drugs. •Watch for traffic when operating near or crossingroadways. •Use extra care when loading or unloading the mower into a trailer or truck. Do not ride the mower when loading and unloading. •Always wear safety goggles or safety glasses wit
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SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it! DO •Mow across the slope with your Dixon ZTR - never up or down. •Remove obstacles such as rocks, tree limbs, etc. •Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. •Use slow speed. Tires
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SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. •Keep children out of the mowing area and under the watchful care of another responsible adult. •Be alert and turn mower off if a child enters the area. •Before and during backing, look BEHIND and DOWN for small children. •Never carry children.
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SAFETY SERVICE: •Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove fuel cap or add fuel with engine running. Allow engine to cool before refueling. Do not smoke while refueling. Never refuel the mower indoors. Never store the mower or fuel container inside a building where there is an open flame. If fuel is spilled on clothing, change clothing immediately. To prevent fire and explosion caused by static
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SAFETY SERVICE (continued): •Never run a mower inside a closed area. The exhaust fumes are toxic. •Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. •Never tamper with safety devices. Check their proper operation regularly. •Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. Allow mower to cool before storing. •Stop and inspect the equipment if you strike an object. Repair, if necessary, before res
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DIXON INDUSTRIES, INC. a BLOUNT company Airport Industrial Park P.O. Box 1569 Coffeyville, Ks 67337- 0945 620-251-2000 Fax 620-251-4117 DIXON LIMITED WARRANTY POLICY 3000 & 4000 Series WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years from date of purchase. Commercial Application: Dixon mowers used for commercial application are warranted for 30 days from the date of purchase. Commercial use is specified as use other than, or in addition to, mowing
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SPECIFICATIONS Model ZTR 3303 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECK: 11 GA stamped steel construction. Single 30” cut blade. Cut height approximately 1”-4” via 7-position lift handle BLADE DRIVE: Mechanical; hand lever engagement TRANSMISSION: Each rear wheel is independently dr
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SPECIFICATIONS Model ZTR 3304 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded poly- ethylene. Front body contains access panel for battery service. Seat tilts forward to allow trans- mission service. MOWER DECK: 11 GA stamped steel construction. Single 30" cut blade. Cut height approximately 1" to 4" via 7 position lift handle. BLADE DRIVE: Mechanical; hand lever engagement. TRANSMISSION: Each rear wheel is
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SPECIFICATIONS Model ZTR 3014 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded polyethyl- ene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECKS: 36" Deck: 11 GA Laser Cut Fabricated - 36" Cut Width 42" Deck: 13 GA Stamped Steel Construction - 42" Cut Width Cut height approx. 1" to 4" via 7 position lift handle. BLADE DRIVE: Electric clutch.
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SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 3303 - 3304 - 3014 1. Raise and push seat assembly forward. 2. Loosen five nuts and slide seat forward or backward to desired position. 3. Re-tighten nuts. DO NOT operate mower without seat adjustments properly tightened. 4. Push seat assembly back to closed position. 16
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CONTROLS CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD: From neutral position, gently push both control levers forward. To increase speed, move levers further forward. TO GO BACKWARD: From neutral position, gently pull both control levers toward you. TURNING: Turning is controlled by moving one control lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever.
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CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, speed and direction. On initial operation, set throttle speed on slow. Operate with mower blade in “OFF” position. To avoid “over-controlling” the mower, use a light touch on the drive levers. Slight movements using fingertip control is all that is necessary. PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower wh
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CONTROLS BLADE DRIVE: Models ZTR 3303 & 3304 Located to left of the operator. To engage the mower blade, turn lever on floor slowly to the “ON” position. To disengage mower blade, turn lever to the “OFF” position. BLADE DRIVE: Model ZTR 3014 Located on the control panel, operator’s right. To engage mower blades, pull up on the switch. To disengage blades, push down. CIRCUIT BREAKER: Protection of the electrical system is by (1) 15 amp circuit breaker. If cir
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OPERATION INSTRUCTIONS The safe and successful operation of the 3000 Series Mower will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During initial operation, “learning to drive”, set throttle at slow speed. Sound judgement by the operator will prevent accidents. TOWING: Towing a trailer or othe