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INSTALLATION INSTRUCTIONS KK-K9-D22-K
K-9 TRANSPORTATION KIT
2005-2008 DODGE MAGNUM
TOOLS REQUIRED:
Power Drill Screwdriver Set (Cordless powered)
Drill Bit Set Wire cutters
Standard Wrench Set Wire Strippers
Standard & Metric Socket Set Crimping tool
Ratcheting Wrench Caulking gun
HARDWARE:
QTY: DESCRIPTION: USED FOR: PART #:
8 #10 x ¾” Stainless flat head screw Door Panel (top lip) GSM34151
32 #10 x ¾” Stainless sheet metal screw Door Panel GSM34170
40 #10 x ½” Stain
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# Description 1. Front Cage 2. Rear Cage EXPLODED VIEW OF DODGE MAGNUM 3. Floor Item # 16 K-9 TRANSPORTATION KIT 4. Ceiling 5. D.S Front Cage. Upper Lexan Filler 6. P.S. Front Cage Upper Lexan Filler 7. D.S. Front Cage Lower Aluminum Filler 8. P.S. Front Cage Lower Aluminum Filler 9. D.S. Step Sill Aluminum Filler Item # 14 10. P.S. Step Sill Aluminum Fillers 11. D.S. Rear Cage Lower Aluminum Filler Item # 20 Item # 4 12. P.S. Rear Cage Lower Aluminum Filler I
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# Description ASSEMBLED VIEW OF DODGE 1. Front Cage MAGMUM K-9 TRANSPORTATION KIT 2. Rear Cage Item # 14 3. Floor Item # 16 4. Ceiling 5. D.S Front Cage. Upper Lexan Filler 6. P.S. Front Cage Upper Lexan Filler 7. D.S. Front Cage Lower Aluminum Filler 8. P.S. Front Cage Lower Aluminum Filler Item # 4 9. D.S. Step Sill Aluminum Filler 10. P.S. Step Sill Aluminum Fillers 11. D.S. Rear Cage Lower Aluminum Filler 12. P.S. Rear Cage Lower Aluminum Filler Item # 15
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Always! Read all instructions before installing any Havis-Shields Equipment Corp products. Check for obstructions (Wire, brake lines, fuel tank, etc.) before drilling any holes! Use hardware provided with install kit TIPS FOR INSTALLATION: • Cordless drill with Phillips screw bit is recommended to help speed up installation time. • Rear and ceiling fillers as well as step sill may require you to apply pressure when attaching them to the cage. This will aid in achieving a clean tigh
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• Place floor in vehicle and butt up to rear-mounting foot. 2. Mount Rear Cage: • Place rear cage on top of floor. • Attach rear-mounting foot to aluminum floor and rear cage using ¼-20 x ¾” Stainless carriage bolts and serrated nuts. • Attach aluminum floor to rear cage using ¼-20 x ½” Stainless carriage bolts and serrated nuts. Rear Cage Aluminum Floor Rear-mounting foot 3. Mount Front Cage: • Place the cage on top of floor. • Attach bottom of cage to floor using ¼-20 x ½” St
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5. Mount Aluminum Step sills • Center floor inside vehicle. • Front edge of floor will line up with front edge of step sill. Top of Step sill will mold to curve of trim. • Pre-drill and attach using #10 x ½” Stainless sheet metal screws. Step Sill 6. Front and Rear Mounting Brackets. • Lower “B” pillar trim will need to be partially removed to allow for mounting to metal behind trim. • Loosely attach 2-pcs front mounting brackets to front cage using ¼-20 x ¾” carriage bolts and
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7. Rear Lower Fillers • Position and attach to rear cage using #10 x ¾” Stainless sheet metal screws. • Filler lines up with bend on rear cage, • Attach to step trim using #10 x ¾” Stainless sheet metal screws. Note: apply pressure to filler panels while installing, in order to get a clean tight fit. 8. Rear Upper Fillers: • Applying pressure to rear upper filler panel, tight to rear cage ceiling and bottom trim, mark and pre-drill mounting holes • Attach to cage using #10 x ¾”
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10. Mount door panels: • Center so edges do not hang over. • Attach top lip of door panel to vehicles door using #10 x ¾” Stainless flat head screws. Be sure to use a 5/32” pilot and wax screw. • Proceed to mount remainder of door panel. • Starting at the top and working your way down, pre-drill w/ 5/32” drill bit and attach to door using #10 x ¾” Stainless sheet metal screws. Door Panel Note: Starting at the top and working your way Installation down will insure a clean ti
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Contour Window Guards 11. Mount window guards: Note: window guards have holes around perimeter for permanent mounting. These holes are not used with hinge kit. They also come flat in shipping. The guard must be pre-bent (outward) so it fits the contour of the vehicles window frame. Do not use holes on side of window guard to mount with the hinge application! • Hold window guard with pre-assembled hinge and upper bracket onto window frame. • Make sure guard is centered on window.
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Final Hinging Widow Guard Installation Note: Product is painted black for Demo purposes only. Product is shipped unpainted 13. Front Lower Aluminum Fillers: • Attach as shown using (3) ¼-20 x ¾” carriage bolts and serrated nuts. • Close door to position, then tighten. Switch Box 14. Front Upper Lexan Fillers: • Close door to position. • Drill ¼” holes through lexan and cage. • Attach using (3) ¼-20 x ¾” carriage bolts and serrated nuts. • Tighten all hardware. 15. Silicone:
