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MODEL 463360408 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION: WARNING:
Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could
instructions, and use and care directions before result in serious personal injury and/or property
attempting to assemble and cook. damage.
INSTALLER/ASSEMBLER: CAUTION:
Leave this manual with consumer. Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
neces
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WARNING DANGER CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using this product contain chemicals known to the State of 1. Shut off gas to the appliance. California to cause cancer, birth defects, and other reproductive harm. 2. Extinguish any open flame. 2. This product contains chemicals, including lead 3. Open lid. and lead compounds, known to the State of 4. If odor continues, keep away from the California to cause cancer, birth defects or other a
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TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 To insure your satisfaction Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 and for follow-up service, Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 register your grill Safety Symbols. . . . . . . . . . . . . . . . . .
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LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near • LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for C
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell grills offer you the option of replacing 1. LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2. Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylind
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Straight Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4. Brush soapy solution onto areas where bubbles are shown in Hold coupling nut and regulator picture below: as shown for proper connection to LP cyl
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Safety Tips s Before opening LP cylinder valve, check the coupling nut for WARNING tightness. s When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Injury: s Never move grill while in operation or still hot. s Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. • Keep grill area clear and free from materials that burn. s Maximum load for side
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Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate WARNING knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also. Always check flame prior to each use. If in use. only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HIGH CAUTION LOW If ignition does NOT occur in 5 seconds, turn the burner
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Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and heat tents. SPIDER ALERT! 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from bracket on firebox. SPIDER AND WEBS INSIDE BURNER TUBE 5. Remove screws to detach electrode from burner. Electrode should remain
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ON OFF OFF ON OFF ON Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on Food safety is a very important part of enjoying the outdoor the grill by indirect heat. The heat from selected burners cooking experience. To keep food safe from harmful bacteria, circulates gently throughout the grill, cooking meat or poultry follow these four basic steps: without the touch of a direct flame. This method greatly reduces Clean: Wash hands, utensils, and surfaces w
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CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel particles that have become attached to the surface of stainless steel. They may also occur if you are using a steel wool or wire wool scouring pad instead of a nylon scouring pad to clean your grill
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PARTS LIST – Model No. 463360408 Key Qty Description Part # Key Qty Description Part # A 1 Firebox . . . . . . . . . . . . . . . . . . . . . . . . . 80012264 Z 1 Axle Rod. . . . . . . . . . . . . . . . . . . . . . . . 80009036 B 3 Tube Burner . . . . . . . . . . . . . . . . . . . . . 80012205 AA 2 Wheels . . . . . . . . . . . . . . . . . . . . . . . . . 80009727 C 1 Electrode, Main Burner. . . . . . . . . . . . . 80009029 BB 2 Leg Extenders . . . . . . . . . . . . . . . . . . . 80000076 D 2 Carr
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PARTS DIAGRAM – Model No. 463360408 Q E P P O G D B O F HH B C A H U GG S K V R I DD EE T L J L M L M FF M W II X N Y Z BB AA CC 463360408 • 13
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ASSEMBLY – Model No. 463360408 • Place legs as shown (A). Left leg assembly has large holes on ends of legs. Hook tank exclusion wire into right and left leg assemblies (B). 1 1 Tank Exclusion Wire A Right Leg Assembly Match Holder Left Leg Assembly B 14 • 463360408
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• Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes. Attach to right and left leg assemblies with 1/4- 20x1-1/2" screws and 1/4-20 flange nuts. 2 1/4-20 Flange Nut Qty. 4 1/4-20x1-1/2" Machine Screw Qty. 4 Bottom Shelf 463360408 • 15
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• Stand cart upright. • Attach front panel to cart with #8x3/8" screws. 3 Front Panel Qty. 6 #8x3/8" Self-Tap Screw • Turn assembly upside down. • Insert axle rod into wheel, wheel spacer, legs and other spacer and wheel. Attach with a axle washer and hitch pin. 4 • Push leg extenders into right legs. Leg Extenders 1” Hitch Pin Wheel Spacer Axle Washer Qty. 1 Qty. 2 Qty. 1 Wheel Spacer Axle Rod Wheel Wheel Spacer Hitch Axle Washer "Cone" side of wheel against leg Pin 16 • 463360408 Back of
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• Stand cart upright. • This step requires two people to lift and position grill head onto cart. 5 • Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2" screws, 7mm lock washers and 7mm flat washers. Grill Head Qty. 4 Qty. 4 Qty. 4 7mm Flat Washer 7mm Lock Washer 1/4-20x1/2" Machine Screw 463320107 • 17 Back of cart
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Back of cart • Hook side wall of shelf over support brackets on side of firebox (A). 9 • Inside firebox insert fiber washers and 1/4-20x1/2" screws as shown (B). 6 • Attach shelf with flange nuts on each side (C). Qty. 4 Qty. 4 Qty. 4 1/4-20 Fiber Washer 1/4-20x1/2" Flange Nut Machine Screw B Right Side Shelf A C • Attach fascia to firebox with #8x3/8" self-tap screws. 7 Qty. 2 Fascia, Right Side Shelf #8x3/8" Self-Tap Screw 18 • 463360408
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• Hook side wall of sideburner shelf over support brackets on side of firebox (A). • Inside firebox insert fiber washers and 1/4-20x1/2" screws as shown (B). 8 • Attach sideburner shelf with flange nuts on each side (C). • Attach fascia to firebox with #8x3/8" self-tap screws (D). Qty. 4 Qty. 4 Fiber Washer 1/4-20x1/2" Machine Screw A Qty. 4 Qty. 2 1/4-20 Sideburner Shelf #8x3/8" Flange Nut Self-Tap Screw B Back of cart C Left Fascia D 463360408 • 19
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Burner Tube Valve • Attach sideburner bezel and valve with (2) #8x3/8" screws (A). • Place sideburner into shelf (B). Make sure valve is inside sideburner tube. Attach sideburner with wing nut (C). Hook burner clip to 9 sideburner tube and around manifold. Attach sideburner ignitor wire (D) • Press sideburner control knob onto valve stem (E). • Place grate onto sideburner shelf (F). Qty. 2 Qty. 1 #8x3/8" Screw Wing Nut A B Sideburner Bezel Sideburner Valve Sideburner Correctly assembled burn
