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LP Gas Grill Assembly and Use Manual
6623S8E641
6623S8Y641
For Outdoor Household Use Only. Not for Commercial Use.
Need Help? Need to Register Your Grill? Looking for Aussie Parts & Accessories?
Visit us online at www.AussieGrills.com Or call Aussie Customer Service at 1-800-251-7558
WARNING DANGER
! !
• Failure to follow these intructions could result in If you smell gas:
fire or explosion which could cause death, serious 1. Shut off gas to the appliance.
personal injury, or property damage. 2.
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2 NOTICE Meco Corporation strives to be a quality supplier of consumer products. If we omitted any parts needed for assembly, or you need troubleshooting information, please contact us using our toll free number or visit our website. It is important to register your grill and retain your receipt. 1-800-251-7558 Consumer Service Department 8 am - 5 pm E.S.T. Monday - Friday MECO CORPORATION 1-423-639-1171 (Telephone) 1500 Industrial Road 1-423-639-2570 (Fax) Greeneville, TN 37745 USA www.auss
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3 Contents Preparation for Assembly ..............................................3 Parts Identification Connecting/Disconnecting the Gas Parts Illustration Model 6623S8E64 1 ............................ 4 Using Gas ..................................................................22 Parts List Model 6623S8E641 .......................................5 LP Gas Cylinder ..........................................................22 Parts Illustration Model 6623S8Y641 ............................ 6 LP
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4 Parts Illustration - Model 6623S8E641 25 If you need replacement parts, refer to the Parts 26 Illustrations to find the exact parts you need. If you have any questions or need help, contact Cus- 27 tomer Service at 1-800-251-7558 or go to www. aussiegrills.com. Be sure to have the grill model number and serial number printed on the black label, located on the back of the cart shroud. If you need a replacement part under warranty, a proof of purchase will be necessary. You will be asked t
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5 Parts List- Model 6623S8E641 Hardware Pack (Part# 03.6911.11) Key Description Quantity Description Quantity 1 Side Burner Cover 1 1/4-20 x .39” Bolt 42 2 Side Burner Cooking Grid 1 1/4-20 x .59” Bolt 4 3 Side Burner Electrode 1 1/4-20 x .79” Bolt 8 4 Left Side Table 1 5 Side Burner 1 1/4-20 x 1.50” Bolt 4 1/4-20 Hex Nut 16 6 Side Table Support 4 5/32-30 x .47” Bolt 4 7 Manifold Assembly 1 8 Regulator A
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6 Parts Illustration - Model 6623S8Y641 25 If you need replacement parts, refer to the Parts 26 Illustrations to find the exact parts you need. If you have any questions or need help, contact Customer 27 Service at 1-800-251-7558 or go to www.auss- iegrills.com. Be sure to have the grill model number and serial number printed on the black label, located located on the back of the cart shroud. If you need a replacement part under warranty, a proof of purchase will be necessary. You will be
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7 Parts List- Model 6623S8Y641 Hardware Pack (Part# 03.6911.12) Description Quantity Key Description Quantity 1 Side Burner Cover 1 1/4-20 x .39” Bolt 42 2 Side Burner Cooking Grid 1 1/4-20 x .59” Bolt 4 3 Side Burner Electrode 1 1/4-20 x .79” Bolt 8 4 Left Side Table 1 1/4-20 x 1.50” Bolt 4 5 Side Burner 1 1/4-20 Hex Nut 16 6 Side Table Support 4 5/32-30 x .47” Bolt 4 7 Manifold Assembly 1 5/32-3
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8 Assembly Instructions Step 1 Front Leg Frame Assembly Identify parts and lay on floor as shown. Parts are named for their assembled position on the grill. Note in illustrations, holes with threaded inserts are oriented facing up, as well as to the center. Insert Right and Left Front Legs into the ends of the Front U-Leg. Fasten in place with 2) 1/4-20 x 1.50” bolts and 1/4-20 nuts. Do NOT tighten completely at this stage. Right Front Leg Front U-Leg Left Front Leg 1/4-20 x 1.50” Bolt and
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9 Step 3 Rear Crossbrace Assembly Attach Rear Crossbrace inside Rear Leg Frame with 4) 1/4-20 x .39” Bolts. Note: The flanges on the ends of the cross- brace tube are angled inward toward the top to match the angle of the legs. 1/4-20 x .39” Bolt 4 pc Step 4 Bowl Supports, Cylinder Support and Side Crossbrace Assembly Attach the Left and Right Bowl Supports, Clyinder Support and Crossbrace to rear leg assembly with 8) 1/4-20 x .39” Bolts. Note: Each part must be oriented as shown for proper ass
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10 7 Step 5 Cart Frame Assembly Place Rear Leg Frame with Supports and Crossbrace on floor, place Front Leg Frame on top and align holes. Attach Front Leg Frame to Supports with 8) 1/4-20 x .39” Bolts. Tighten all bolts on Cart securely. Front Leg Frame 1/4-20 x .39” Bolt 8 pc Rear Leg Frame with Supports Step 6 Side Table Support Assembly Lay Left and Right Side Tables upside down on floor. Insert round leg of Side Table Support into C-channel on Side Table and align holes. Fasten in place
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11 Step 7 Side Tables to Cart Frame Assembly Attach the Side Tables to the Legs of the Cart Frame as shown with 8) 1/4-20 x .79” Bolts (4 each Side Table). Place the dimpled side of the Side Table Supports against the legs and align the holes. Insert the bolts through the supports and into the threaded inserts in the legs. Right Side Table Left Side Table 1/4-20 x .79” Bolt 8 pc CAUTION ! To reduce the risk of a laceration hazard, wear protective gloves when handling parts that have sharp edge
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12 Step 9 Shroud Assembly A. Lay the Control Panel and Left, Right and Bottom Shroud Frames face down on floor (on a protective surface). Align brackets at corners and fasten together with 8) 1/4-20 x .39” Bolts and Nuts. B. Place the Shroud on the assembled frame and align the holes in the shroud with the holes in the tabs on the frame. Fasten the Shroud to the shroud frame with 12) #5 x .31” Tapping Screws. Control Panel A Left Shroud Frame 1/4-20 x .39” Bolt and Nut 8 pc Each Right Shroud
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13 Step 10 Manifold Assembly NOTE: Regulator hose is shipped attached to the Manifold. Regulator hose is not shown in some illustrations for clarity. Insert valve stems out through front of control panel section of Shroud Assembly so that the holes in the valve brackets align with the holes in the control panel. Fasten in place with 8) M4 x .31” Bolts through the control panel into the valve brackets. The Regulator hose will be on the LEFT side. Regulator hose this end M4 x .31” Bolt 8 pc Step
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14 Step 12 A. Wheel Assembly (Model 6623S8Y641) Insert the axle (pre-assembled to wheel) through the sleeve in the bottom of the leg tube. Fasten in place by inserting an Axle Pin through the small hole near the end of the axle. B. Wheel Assembly (Model 6623S8E641) Insert the Axle through the Wheel then through the sleeve in the bottom of the leg tube. Fasten in place by inserting an Axle Pin through the small hole near the end of the axle. Axle Wheel with pre- assembled axle Axle Pin B A Axl
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15 Step 14 Drip Cup Wire Assembly Slide the Drip Cup Wire down through the small hole in the center of the bottom of the grill Bowl. (This must be done before attaching the burner. Grill Bowl Wire in position Step 15 Main Burner Assembly A. Slide the burner tubes down through the indicated holes in the bowl. B. Align the holes in the burner brackets with the holes in the Bowl. C. Turn over and fasten the Main Burner to the Bowl with 2) #5 x .31” Tapping Screws. A B #5 x .31” Tapping Screw 2 pcs
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16 Step 16 Bowl and Cylinder Heat Shield Assembly Attach the Bowl and Cylinder Heat Shield to the cart with 4) 1/4-20 x .59” Bolts, 4) Fiber Washers and 4) 1/4-20 Nuts. See detail views below for specific steps. A. Illustrates location of Bowl, Cylinder Heat Shield and hardware. (Note location of 1.5” long bolt) B. Before bolts are inserted, verify that valve nozzles are inserted into the ends of the burner tubes as shown in Detail. C. Illustrates location of bolts extending through Bowl Suppor
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17 Step 17 Side Burner Electrode Assembly A. Insert small end of Electrode Wire down through hole in Side Table until metal tab with hole is seated over small threaded hole. See next page for plug location. B. Fasten Electrode in place to Side Table with 1) 5/32 x .39” Bolt and 5/32-30 Nut. B A 5/32 x .39” Bolt 5/32-30 Nut 1 pc each Step 18 Side Burner Assembly A. Insert tube of Side Burner down through center hole in Side Table until metal tab with hole is seated over small threaded hole. B.
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18 Step 19 A. Main Burner Electrode Assembly Insert small end of each Electrode Wire down through holes in Bowl in front of main burner until flange of collector box rests on front edge of burner. Fasten each Electrode collector box to the burner with 1) #5 x .31” Tapping screw. B. Electrode Wire Plug Assembly Route all electrode wires, including Side Burner wire, away from the burners and bowl then plug ends into the receptacles on the back of the Ignition Box mounted in the contro
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19 Step 20 A. Hood Handle Attach the Hood Handle to the Hood with 2) 1/4-20 x .39” Bolts and Fiber Washers. Place Heat Baffles between the Handle and the Hood. Align Handle as shown in side view. B. Thermometer Assembly (Model 6623S8Y641 ONLY) Attach the Thermometer by inserting the sensor rod and threaded studs through the Hood. Be sure the graphics are oriented correctly when the hood is in the closed position. Fasten in place with 2) M5 Nuts and Washers. Thermometer A 1/4-20 x .39” Bolt -
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20 CAUTION ! To reduce the risk of a laceration hazard: • Wear protective gloves when installing warming rack. Hood and Bowl edges could be sharp. Step 22 Flavor Activator / Warming Rack Assembly A. Place Flavor Activator on Supports in Bowl. B. Install Warming Rack as follows: First insert legs 1 and 2 in holes on right side of Bowl and Hood. Next, while hold- ing leg 3, insert leg 4 into hole in left side of Hood. Last, carefully insert leg 3 into hole in Bowl and gently allow it to spring ou
