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Use & Care Guide
Model: 415.16649011
Kenmore®
Liquid Propane Gas Grill
P/N G614-001-030801
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
www.sears.com
™
Model 464224011 • Oct-13-10
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WARNING D ANGER CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using this 1. Shut off gas to the appliance. product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other reproductive harm. 3. Open lid. 2. This product contains chemicals, including lead 4. If odor continues, keep away from the appliance and lead compounds, known to the State of and immediately call your gas supplier or
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Table of Contents WARRANTY For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 KENMORE GRILL WARRANTY Grill Information Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 One Year Full Warranty on Kenmore Grill Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 If this grill fails due to a defect in material or workmanship Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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LP Tank USE AND CARE • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with these required measurements: 12" D ANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the • LP Tanks must be constructed and marked in accordance appliance or in an enclosed area. with specifications for LP Tanks of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339
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e s i w k LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of 1. LP tank must be properly secured onto grill. (Refer to replacing your empty LP tank through an exchange assembly section.) service. Use only those reputable exchange companies that inspect, precision fill, test and certify their tanks. 2. Turn all control knobs to the OFF position. Exchange your tank only for an OPD safety feature- 3. Turn LP tank OFF by turning OPD h
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Straight Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement ® parts at 1-800-4-MY-HOME . Hold coupling nut and regulator 4. Brush soapy solution onto areas where bubbles are shown i
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Safety Tips s Before opening LP cylinder valve, check the coupling nut WARNING for tightness. s When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious s Never move grill while in operation or still hot. Injury: s Use long-handled barbecue utensils and oven mitts to • Do not let children operate or play near grill. avoid burns and splatters. • Keep grill area clear and free from materials that s Maximum load for s
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Main Burner Ignitor Lighting Match-Lighting s Do not lean over grill while lighting. s Do not lean over grill while lighting. 1. Turn OFF all Gas Burner Control Valves. s Open lid. Turn on gas at LP cylinder. 2. Turn ON gas source or tank. s Light Burners one at time. 3. Open lid during Lighting. Match Lighting the Main Burners 4. Push and turn main burner control knob to and hold 1. Place match into match holder (hanging from right cart in. You will hear a clicking sound as the bu
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Burner Flame Check • Remove cooking grates and flame tamers. Light burners, CAUTION rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner Do not remove glass for cleaning. flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden Glass is not dishwasher safe. drop or low flame" in the Troubleshooting Section. HI LOW CAUTION Turning Grill Off • Turn all knobs to the OFF position.
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Cleaning the Burner Assembly Storing Your Grill Follow these instructions to clean and/or replace parts of • Clean cooking grates. burner assembly or if you have trouble igniting grill. • Store in dry location. 1. Turn gas off at control knobs and LP Tank. • When LP cylinder is connected to grill, store outdoors in a 2. Remove cooking grates and heat diffusers. well-ventilated space and out of reach of children. 3. Remove electrode from burner by prying the clip away • Cover grill if stored out
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Grill Halogen Light 2. 1. 3. LIGHT OPERATION INSTRUCTIONS ON ON 1. Make sure light switch on the control panel is in the “OFF” position. OFF 2. Connect light plug to an extension cord, then put the extension OFF cord plug into the outlet on the wall. 3. Turn the light switch to “ON”. Light plug WARNING Extension cord, for out door use ˙ Keep any electrical supply cord away from any heated surface. ˙Use the shortest length extension cord required. Do not connect 2 or more extension cords to
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Cleaning the Lens 1. Prior to cleaning, make sure the light switch is in the “OFF” position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in temperature may cause cracking of the glass lens. 3. Use a damp towel to clean the surface of the glass lens. 4. Allow the lens to dry before reconnecting the light plug to the power supply and turning the light switch to the “ON” position. IM
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PARTS LIST Key Qty Description Part # Key Qty Description Part # 1 2 LOCKING CASTER G515-0082-W1 47 1 TEMPERATURE GAUGE G518-0075-W1 2 2 FIXED CASTER G350-0024-W1 HARDWARE F/ TOP LID 48 1 G508-0019-W1 3 1 BOTTOM SHELF G614-A300-W1 ASSEMBLY 4 2 DOOR MAGNET ASSEMBLY G501-0016-W1 ELECTRONIC IGNITION 49 1 G614-0070-W1 5 1 LEFT SIDE PANEL G614-A100-W1 MODULE 6 1 RIGHT SIDE PANEL G614-A200-W1 CAP, F/ ELECTRONIC 50 1 G515-0030-W1 7 2 GROMMET G501-0039-W1 IGNITION MODULE 8 1 12 VOLT ADAPTER G518-0076-W1
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PARTS DIAGRAM 48 46 47 45 60 74 35 44 30 63 62 64 41 56 29 31 42 58 43 76 65 19 18 57 40 34 59 61 23 24 72 21 38 39 14 37 27 32 22 20 13 73 15 16 25 12 71 36 27 36 54 55 17 33 27 75 53 66 11 26 52 4 28 28 67 51 7 50 10 69 69 49 9 3 8 6 5 70 77 4 68 2 1 14 • 464224011
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ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, 1 shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance. A Bent U pin Qty.1 Bent U pin Non-locking c
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Bottom shelf Attach light adapter to lower back panel using four #8-32x3/8” screws, 4mm flat washers, 4mm lock 3 washers and #8 nuts. #8-32x3/8” screw #8-32x3/8” screw Qty.4 4mm lock washer Qty.4 4mm flat 4mm lock washer washer #8 Nut 4mm flat washer Qty.4 #8 Nut Qty.4 Adapter Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side 4 panels using two 1/4-20x1/2” screws 7mm lock washers and 7mm flat washers each side. 7mm lock washer 1/4-20x1/2”
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Left side panel Bottom shelf Attach cart partition panel to bottom shelf using three #10-24x3/8” screws, 5mm lock washers and 5mm 5 flat washers; attach inside shelf to cart partition panel using three #10-24x3/8” screws, 5mm lock washers and 5mm flat washers; attach inside shelf to cart left side panel using three #10-24x3/8” screws, Cart partition panel #10-24x3/8” screw Qty.9 5mm lock washer Qty.9 Inside shelf 5mm flat washer Qty.9 #10-24x3/8” screw 5mm lock washer 5mm flat washer Attach car
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This step requires two people to lift and position grill head onto cart. 7 Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Post Grill head Before assembly Regulator hose After assembly Inside of cart, connect adapter wire harness and light wire harness. 8 Light wire harness Adapter wire harness Adapter 18 • 464224011
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Front brace Control panel Front brace Remove the cap and nut from electronic ignition module. Attach electronic ignition module and heat 9 shield to cart left side panel with the nut, shown A. Insert AA battery into ignition module, negative (-) end first. Then put on the cap, shown B. Untie the 7 burner ignition wires bundled under the right side of grill head. Draw the wires over the cart partition panel. Connect each of the ignition wires from the main burner electrodes and sideburner elec
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Upper back panel Lower back panel Back of left fascia On back of grill, place cart upper back panel between side panels and above cart lower back panel. 11 Secure cart upper back panel in lower holes, using one 1/4-20x1¾” screw, 7mm lock washer and 7mm flat washer on each side. 1/4-20x1¾” screw Qty.2 7mm flat washer 1/4-20x1¾” screw 7mm lock washer Qty.2 7mm lock washer 7mm flat washer Qty.2 Attach left side shelf to the back of left side fascia using four #10-24x3/8” screws, 5mm lock washers 1