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NO TOOLS
AssemblyInstructions/Useand Care Manual
®
LiquidPropaneGasGrill
with Grill@Night TM Night Light
ASSEMBLY
ModelNo. 415.162180
This Grill Is For
OutdoorUse Only
• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
• Parts • Use and Care
chemicals known to the State of
California to cause ca
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Safety Symbols The symbols and boxes shown below explain what each heading means. Read andfollow all of the messages found throughout the manual. FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP tank not connected for use shall DANGER: Indicates an imminently hazardous situation not be stored in the vicinity of this or any which, if not avoided, will result in death or serious injury. other appliance. F
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For Your Safety ...................................... 2 KENMORE GRILL WARRANTY Grill Service Center................................... 2 Full 1-YearWarranty on Grill Product Record Information ............................ 2 For one year from the date of purchase Sears will repair or Safety Symbols ...................................... 2 replace, at our option, any grill part (except for paint finish) that is defective in material or workmanship. Installation Safety Precautions ................
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Otv Part# Key Otv Part# 1 2 27 2 Leg Assembly....................... 4503239 #10-24x1-1/4"CarriageBolt............ 4080074 2 1 Base .............................. 4502463 28 1 TankWire .......................... 4151019 3 1 Midshelf ........................... 4151035 29 1 V-bar.............................. 4500327 4 11 30 4 #10-24x2 ° CarriageBolt............... 4080064 End Cap ........................... 4080065 12 5 #10-24 PlasticTeeKnob............... 4080091 31 1 Side Shelf ...............
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44 43 J 41 49 42 39 47 45 31 _25 7 37 'v 7 25_ 45 35 30_ 32 21 33 @ & 5 4 10 463845504 • 5
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CartAssemblyStep 1 [] Positionbaseonedgewithtankholeto left side. [] Insertlegsintobaseandattachwithcarriagebolts 5 andplasticwingnuts.Usetopholesonleft side. Qty.8 DO NOTFULLYTIGHTEN. [] Insertmidshelfwireintoholeson insidesof legs, longwirestowardleft side.Fullytightencarriage boltsandplasticwingnuts. 4 Qty.8 LegAssembly\ \\\\\\\\\\\ "4 Longmidshelf wire to leftside. _Base 6.463845504
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CartAssemblyStep 2 [] Insertwheel/hubcap assembliesinto bottomholesonleft legs. Qty. 2 [] Securebeneathbasewithhitchpins. Seeinsetbelow. [] Push legextendersintorightlegs. Wheel/Hubcap Assembly 7 _Leg Extender with hitchpin inaxle bolt. 463845504* 7
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UpperAndLowerFrontPanelAssembly [] Snapthe upperandlowerfront panelstogether. [] Insertthe two pinsonlowerpanelintoholesin front of cartbase. [] Snapthe upperpaneloverthe midshelf wire. UpperFrontPanel LowerFrontPan_ Upperpanel snapsonto midshelfwire. NOTE-" Rearview of cart. Wheels are to right side. 8,463845504
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UpperPanelWireAndCondimentWireAssembly [] Insertpanelwirethroughupperpanelandintoleg, thenbendwireslightlyto insertoppositeend. [] Hookouterwiresof condimentwireintoholesin upperpanel,rotatecondimentwiredown,andinsert remainingwiresintoholesinfront of lowerpanel. NOTE-" Rearview of cart. Wheels are to right side. CondimentWire NOTE; front view of cart. Wheels are to left side. 463845504* 9
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GrillBottom/Control PanelAssemblyandTankWire [] Carefullyplacegrillbottom/control panelassemblyonto cart,so as not to scratchpaintonlegs.Makesurecontrolpanelbracketfits over supportbaroneachside. [] Insertcarriageboltsthroughgrill bottomandcenterholein support 5 bar.Threadmetalwingnutsonto boltsbutdo notfully tighten. Qty.2 [] Insertcarriageboltsthroughcontrolpanelbracketandfront holesin supportbar.Securewithplasticwingnuts. [] Fullytightenmetalwingnuts. [] Press controlknobsontovalvestems. 25 2
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EndCap,SideShelf,ToolHolderandV-barAssembly [] Insertendcapsintoendsof legtubes. [] Position sideshelfontorightlegsas shown belowandsecurewithfour wingscrews. [] Position tool holderonto leftfront legand 5 securewithtwo carriageboltsandplastic Qty.2 wingnuts.Usethetwo outerholes.Do not usethe middlehole. [] Place V-barintogrill bottom,restingonsupports at eachend. 4 Qty. 2 32 Qty.4 SideShelf V-bar \\\\ \\\\\\\\\ "4 _4 EndCap _l Holder i i \\\ "32 5/ 463845504.11
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SidebumerAssembly [] Placesidebumerbodyonto legs.Secureatfront withonewingscrewthroughleg,tool holder,andintobody. [] Inserttab on sideburner frame intohole inbody.At roarleg,insertcarriageboltthroughframe, body,andmiddleleghole. Securewithmetalwingnut. [] Insertsideburner tubeintolargeframe hole.Insertburner'sthreadedstudintosmallframe hole.Attachmetalwingnut to stud,butdo notfully tighten. [] Insertsideburner valveinto burnertube andsnapvalvecup intobody.Notepropertube-to-valveengagementinfigu
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GrillLid,Temperature GaugeandBezelAssembly [] Attachgrill lidto grillbottomwith hingepinsandhitchpins. Qty.2 [] Removewingnut from temperature _5 gauge,insertgaugeintobezel,then p/n 4156513 intohole ingrill lid.Securewithwingnut. Qty.2 _Temperature Gauge _Bezel jF GrillLid Temperature GaugeWingNut _J-45 p/n4156513 463845504.13
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Grill@Night TM NightLightHandleAssembly Note: On the undersideof the lampassembliesare%" for leftsideand"R" for rightside.Matchto letteronthe handle. [] Lampassembliesinstallinsidegrilllid.Insertthumbscrews(providedwithhandle)throughlampassembliesandgrilllid, thenintohandle. [] Removethe two batterydoorscrewsandinstallthe sixC-sizebatteriesas indicatedinsidebatterycompartment. [] Replacebatterydoorandscrews. Note: Twoextra bulbsare Bulb Grill@Night_M Holder~ containedinsidethe bulb €_ L 2_ /jNig
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SwingAway And Cooking Grate Assembly [] InsertlowerSwingAwaypivotwiresintobottom holesinsidesof grilllid. [] InsertlowerSwingAwaylegwiresintotopholes in sidesof grillbottom. [] InsertupperSwingAwaypivotwiresintomiddle holesinsidesof grilllid. [] InsertupperSwingAwaylegwiresintoloopson sideof lowerSwingAway. [] Place cookinggrateontograterestsin grillbottom. NOTE: Backsof SwingAways shouldbe pointingupward. J PivotWire UpperSwingAway J LowerSwingAway \\ CookingGrate 463845504o15
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• LP GASTANKIS SOLDSEPARATELY. Fillandleak-check TankWire,LPTank,GreaseClipandBattery andignitorButtonAssembly tankbeforeattachingto grill andregulator.SeeUseand Caresectionfor instructions. [] Place LPtank intoholein basewithtankvalvefacing towardfront of grill. [] TosecureLPtank,pulltankwireoverthe sideofthe tank, towardthetank collar. [] SeeUseandCaresectionfor connectionof regulatorto LPtank. [] Hanggreaseclipbeneathgrillbottom.Seeinsetbelow.To collect grease,hangan emptysoupcan(notincluded)
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LP Tank • The LP tank used with your grill must meet the following requirements: • Use LP tanksonly with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • Never fill the cylinder beyond 80%full, An overfilled spare LP tank is hazardous due to possible gas • LP tanks must be constructed and marked in accordance with released from the safety relief valve. specifications for LP tank of the U.S. Department of Transportation (DOT). See
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LPTank Exchange Connecting Regulator To The LP Tank • Many retailers thatsell grills offer you the option of replacing 1, LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2, Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the 3, Turn LP tank O
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LeakTesting Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. , Be sure regulator is tightly connected to LP tank. 3, Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. , Brush soapy solution onto areas where bubbles are shown in Holdcouplingnutandregulator picturebelow: as shownfor properconnection • Neverremovethreaded to LPtankvalve
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Safety Tips • Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious • When grill is not in use, turn off all control knobs and LP tank Injury: valve. • Do not let children operate or play near grill. • Never move grill whilein operation or still hot. • Keep grill area clear and free from materials that burn. • Use long-handled barbecue utensils and oven mitts to avoid • Do not block holes in bottom or back of grill. bums and splatters
