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SERVICE MANUAL
JACK IN THE BOX
GAS XPRESS GRILLS,
MODELS XG24-JIB, XG36-JIB
FOR YOUR SAFETY:
MODEL NUMBERS:
DO NOT STORE OR USE GASOLINE
XG24-JIB,XG36-JIB
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE
PLEASE READ ALL SECTIONS OF THIS MANUAL AND
WARNING:
RETAIN FOR FUTURE REFERENCE.
IMPROPER INSTALLATION, ADJUSTMENT,
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL
ALTERATION, SERVICE OR MAINTENANCE CAN
COOKING EQUIPMENT AND MUST BE INSTALLED BY
CAU
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TABLE OF CONTENTS Enter Standby Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 DIMENSIONS AND SPECIFICATIONS, Exit Standby Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 XG24-JIB MODEL . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . . . To Display the Current Temperatures: . . . . . . . . . . . . . . . . . . 21 DIMENSIONS AND SPECIFICATIONS, To View Settings for a Menu Item:. . . . . . . . . . . . . . . . . . . . . . 21 To
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TABLE OF CONTENTS continued CALIBRATION . . . . . . . . . . . . . . . . . . . . . . .3 .3 . . .L .IN . E .A .R . ACTUATOR REPLACEMENT . . . . . . . . . . 46 . . Bi-Weekly Calibration: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 49 . . . . . . . . . Probe Locations: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 XG24-JIB XPRESS GRILL GAS TROUBLESHOOTING . . . . . . . . . . . . .
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DIMENSIONS AND SPECIFICATIONS, XG24-JIB MODEL Loading kW Per Phase Nominal Amps Per Line Total Model kW 208/240V 3ph 208V 3-Phase Delta 240V 3-Phase Delta Load X-Y X-Z Y-Z X Y Z X Y Z XG24-JIB 8.66 2.66 3.33 2.66 24.90 22.14 24.90 21.61 19.19 21.61 6’ (1.83m) electric cord and plug included in supplied accessory kit: 240V models are supplied with a #4-10AWG cord with a NEMA 5-30P plug, kit # 4525509. 208V models are supplied with a #4-6AWG cord with a NEMA 15-50P plug, kit # 4524785. Clearan
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DIMENSIONS AND SPECIFICATIONS, XG36-JIB MODEL Loading kW Per Phase Nominal Amps Per Line Total Model kW 208/240V 3ph 208V 3-Phase Delta 240V 3-Phase Delta Load X-Y X-Z Y-Z X Y Z X Y Z XG36-JIB 12.99 4.00 4.99 4.00 37.43 33.30 37.43 32.43 28.90 32.43 6’(1.83m) electric cord and plug is included in the supplied kit : 208V or 240V models are supplied with a #4-6AWG cord with a NEMA 15-50P plug, kit #4524785 Clearances Gas Pressure Total Gas Input Entry Installation Supply (min.) Operating Crated
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SPECIFICATIONS continued Plug Configuration The grill is supplied with an electrical power supply cord and plug to match the specific voltage as it was constructed. The following table shows the correct plug configuration to match the model and voltage. Xpress Grill Cord and Plug Configuration P/N Cord Maximum Minimum (includes electrical Voltage Plug Type Gauge NEMA Plug Model Current Cord and gas inlet (3ph Delta) Supplied (Amps) Gauge plumbing) Y X XG24-JIB 208 24.90 4-10AWG GND 208 37.
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INTRODUCTION The Garland Xpress grill, for Jack in the Box provides than overland, and overtime costs of repair. We exclude a method for efficient two-sided cooking, while broken glass, paint and porcelain finish, surface rust, gasket accommodating a variety of products. The unit will also serve material, ceramic material, light bulbs and fuses from normal as a flat grill, and meets all of Jack in the Box’s standards for coverage. We exclude damage or dysfunction caused by fire, safety, effi
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SAFETY continued When two sided cooking, the area between the upper platen WARNING: After turning the master power switch to the and the griddle plate should be regarded as a “danger zone.” START position, the grill will go through initialization. If During two sided cooking the operator must not be within the upper platens are in the lowered position they will this danger zone. When used as a flat grill, then this area is no return to their raised upper position. This movement takes longer
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UNIT INSTALLATION Installation shall be made with the gas connector that has Rating Plate Location been specified by The Jack in the Box Corporation and is IMPORTANT: Rating plates for this appliance are located in supplied loose with the grill. The quick disconnect fitting and two places: 1) inside back panel on left side, 2) under front gas shut off valve must be installed in the direction indicated control panel on center . on their outer body. General Information NOTE: When checking ga
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UNIT INSTALLATION continued The grill must be disconnected from the gas supply system Electrical Connections: when pressure testing of that system at pressures in excess of All electrically operated appliances must be electrically 1/2 psi (3.45kPa). grounded in accordance with local codes; or in the absence Check the data plate to determine the proper type of gas of local codes, with the latest edition of National Wiring before connecting the quick disconnect or piping from the Regulation
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UNIT INSTALLATION continued B. Install the nipple assembly into the elbow (3/4” NPT) Installation of Cord And Plug With Strain Relief: Refer to Photo A 1. Remove the left grease bucket support attached by two C. Install the manifold support bracket over the nipple metal screws and the stainless steel left side body panel attaching it to the circular bracket on the nipple. Do not attached by five metal screws. tighten screws. Refer to Photo B 2. Remove the cord & plug and strain relief assembl
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UNIT INSTALLATION continued 4. Insert loose wires and strain relief cord end through Note: see diagram below for connections to terminal block. the hole at the bottom of the unit. Refer to photo F and secure with locknut. Refer to photo E. Wire leads from Main Terminal Cord and Plug Block of Grill G Green-Ground White - Z Z Y Black - Y Red - X X Grease Bucket: Photo F The griddle is supplied with two stainless steel side grease 5. Attached wire ends to terminal block as shown in next bucket
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UNIT INSTALLATION continued The gas valve, enrichment tube igniter and orifice must be 1. Loosen the two 5\16” hex head #10 screws just outboard changed to that supplied by the Authorized Service Agency of the igniter. This allows the igniter and its bracket for the gas you are changing to. On completion of changing vertical movement. these three components, you should test all joints for leaks, 2. With the Microamp meter in the flame sense line, and the verify that the manifold pressure is
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GRILL CONTROLS WHEN PUSHED SIMULTANEOUSLY: "START COOK TIME COUNTDOWN" (flat grill cooking) OR "LOWER PLATEN" (two-sided cooking) LED INDICATORS DISPLAY CANCEL/ RAISE PLATEN BUTTON PRODUCT ON BUTTONS OFF POWER ENTER MASTER BUTTON BUTTON POWER SWITCH PROGRAM DOWN ARROW BUTTON BUTTON TEMPERATURE UP ARROW BUTTON BUTTON Master Power Switch: Display: Controls power to the grill and must be turned “ON” to start The controller display will contain information relevant to operation. The controller dis
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GRILL CONTROLS continued Program Button: Enter Button: The primary function is to access Programming and Function is to accept programming steps. Calibration of the grill. Push and hold for five (5) seconds. Cancel/Raise Platen Button, (Green): Display will ask for the code. After entering code, five programming features will be accessible “MENU ITEMS,” During the cooking cycle, pressing this button will cancel the “SYSTEM INFO,” “SYSTEM SETUP,” “SERVICE MODE,” and cooking timer and return
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PLATEN ZEROING Turn Master power switch “ON”, wait for controllers to display 10. Move next to the left front adjuster and raise the platen “OFF”. until the gapping tool fits snugly between the upper platen and grill surface. Note: Release sheets should not be installed during this procedure. 11. Next go to the left rear adjuster and raise the platen until the gapping tool fits snugly between the upper platen 1. Press and hold for three, (3) seconds. “ENTER CODE” is and grill surface. dis
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Lower Front Left Raise Back Right PLATEN ZEROING continued Platen Gapping Tool (PN 1838701) “No-Go” “Go” Platen leveling should be done from one corner to the opposite corner. The adjuster nuts should be turned opposite of one another. Platen Adjusting Tool (PN 4523323) This end to remove Adjuster Locking Cap This end to remove Grease Cap and to make adjustments to the adjuster nuts Platen Adjuster Cap (PN 1859102) Platen Adj Lock Nut (PN 1859103) Shoulder Bolt (PN 8005401) Platen Adjuste
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OPTIONAL ACCESSORIES Teflon Sheet - 1799302 Teflon Clip - 1851303 Grill Squeegee - 1868201 Teflon Tool - 4525560 Page 18 Part # JIBSM08 Rev 7 (08/04/09)
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RELEASE MATERIAL INSTALLATION The following procedures are the procedures for installing Holding the bottom of the release material sheet in place, the Teflon sheets on to the upper platen on the Garland gently pull the sheet toward the front of the platen. Xpress grill. The components shown below are included with Thread the front edge of the release material sheet behind your grill when purchased. the release material bar on the front of the platen, then Slide release material rod through
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NORMAL OPERATION 2. The controller regulates the platen and grill temperatures Installing Release Material: to the set temperatures of the product selected and For installation instructions, see section on RELEASE reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until MATERIAL INSTALLATION. the grill attains the set temperature range for the item. A release material sheet must be replaced when: NOTE: If the display reads either “TOO COOL” or “TOO HOT” the upper platen will not lower and ini
