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Natural Gas Conversion Kit
For the following Coleman® Gas Barbecue Grills:
8100 Series (M/N 9992-643)
8200 Series (M/N 9992-644)
Connections must comply with local requirements and are the sole responsibility of the person performing
the work. A certified plumber must make connection to gas source. All codes must be followed.
WARNING
Note: These instructions apply to
� If the information in this document is not followed exactly, a fire or
more than one model grill. The
explosion may result causi
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Natural Gas Conversion Instructions 1* 4 6 5 3 2 8 7 11 10 9 12 Part No. Qty Description 11 Main Burner Valve & Manifold Assembly (NG) 8100 1 Main Burner Valve & Manifold Assembly (NG) 8200 2 1 Hose 19" - 3/8" Flare Both Ends for Side Burner (NG) 3 1 Side Burner Valve Assembly - 12K BTU (NG) 4 1 Regulator 3/8" FNPT Threads (NG) 5 1 Nipple Pipe 3/8" NPT x 1.5" 6 1 Tee Fitting - Galvanized 3/8" NPT 7 2 Connector 3/8" MNPT x 3/8" Flare 8 1 Rear IR NG Orifice 9 1 3/8" Street Elbow 10 1 Pipe Sealant
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Natural Gas Conversion Instructions Tools Needed: Fig 1 Phillips head screwdriver 1/4" nut driver * 9/16" wrench Adjustable wrench Heat Tents * 1/4” socket set with extension can also be used. Rear Heat Shield Be sure gas supply is off, the knobs are in the off position and the grill is cool. Fig 2 1. Remove cooking grates and heat tents (Fig. 1). Screws 2. Remove the screws holding the rear heat shield in place. Lift out rear heat shield and set aside (Fig. 2). 3. Remove the two screws holding
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Natural Gas Conversion Instructions 5. Remove the screws from the bottom of the heat shield, holding the front heat shield in place. The screws are located under the bottom lip of the shield (Fig. 5). Fig 5 6. Remove the two side heat shield screws located under the bottom lip of the heat shield. Screws There is one screw on each side (Fig. 6). under lip 7. Remove the front heat shield (Fig. 7). 8. Grasp and push the burner(s) towards the rear of the grill to detach the burner from the Side Sc
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Natural Gas Conversion Instructions Flex Line 10. Disconnect the right side flexline from the mani- fold using the adjustable wrench. This will free Fig 9 up the right side of the manifold (Fig. 9). 11. Disconnect the left side flexline from the back infrared valve using an adjustable wrench. This Gas Inlet Flex Line will free up the left side of the manifold (Fig. 10). 12. Remove the control knobs from the front of the Manifold grill (Fig. 11). 13. Remove the two screws holding each bezel in Fi
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Natural Gas Conversion Instructions 16. Start by placing the new manifold into the grill Control Knob body with the control knob stems going outward Stems through control panel front (Fig. 15). Fig 15 17. Reattach the bezels to the manifold with the two screws. Make sure that "off" is facing up on the bezel. (Fig. 12 & 13). 18. Reattach the flexline on the right of the grill to Manifold the new manifold using the adjustable wrench (See Fig. 9 on previous page). 19. Reattach the flexline on the l
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Natural Gas Conversion Instructions Installing the NG regulator Brass Flare Fitting 1. Remove the hose from the brass flare fitting using an adjustable wrench. Located inside the Fig 20 cart on bottom of grill head (Fig. 20). Remaining hose end still connected will be removed later. 2. Remove the brass flare fitting from the gas pipe (Fig. 21). Brass Flare Note: For the following steps, the supplied pipe Fitting sealant needs to be applied to all pipe threads before the fittings are attached. Fi
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Natural Gas Conversion Instructions 6. Attach the 3/8" street elbow to the bottom of the bottom of the tee connector. Make sure to apply Fig 25 pipe sealant before attaching. Tighten with wrench (Fig. 25). 7. Reinsert the grommet in the side of the cart (Fig. 22). 8. Attach one end of the supplied hose to the flared fitting on the side of the tee connector (Fig. 26 and 27). Fig 26 9. Assemble the 3/8" pipe nipple to the NG regulator. Assemble the 3/8" FNPT to flared fitting to the regulator. Us
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Natural Gas Conversion Instructions Converting the Rear Infrared Burner to NG 1. Remove the four screws on the inside of the grill that hold the rear infrared cover in place (Fig. 30). Fig 30 Rear 2. Close the grill hood slowly. Screws 3. Remove the two screws from the back infrared cover, located on the back of the grill (Fig. 31). 4. Grasp rear infrared cover and remove it from the grill. Fig 31 5. Disconnect flex line and twist orifice elbow to remove LP orifice (Fig. 32 & 33). 6. Completely
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Natural Gas Conversion Instructions Converting the Side Burner to NG 1. Remove side burner grate, porcelain cap and Fig 35 burner head (Fig. 35). 2. Remove and discard the LP regulator hose attached to the side burner LP valve assembly (Fig. 36). (Located on the under side of the side burner). Underside of side burner shelf 3. Remove the control knob from the front of the side burner (Fig. 37). Fig 36 (It should pull off by hand). Valve Assembly Fig 37 10
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Natural Gas Conversion Instructions 4. Remove the two screws holding the bezel and valve in place. Remove bezel from the front of the side burner (Fig. 38). Fig 38 5. Remove the two screws holding the side burner LP valve assembly in place. This will free up the assembly (Fig. 39 & 40). 6. Disconnect the igniter wire from the side burner electrode (Fig. 40). Screws 7. Holding the assembly securely, remove side Fig 39 burner valve assembly from casting. Replace with new side NG side burner val
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Natural Gas Conversion Instructions 8. Install the NG valve assembly to the underside Screw of the side burner with the two screws previously removed (Fig. 43). Fig 43 Note: Make sure the NG valve is facing towards the front of the side burner and the valve stem is inserted into the hole. 9. Reattach the bezel to the front of the side burner and the NG valve with the two screws previously Bezel removed (Fig. 44). “H” Note: Make sure the bezel is installed in the Fig 44 correct position. The
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Natural Gas Conversion Instructions Label the Grill 1. Apply conversion label 9992-461 on the grill, next to the lighting instruction label. Fig 46 Note: At the completion of the conversion, a leak test should be performed on all fittings. See Use and Care manual for leak testing procedure. Installation is now complete. Enjoy your grill safely. 13
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Natural Gas Conversion Instructions NOTES __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ ____________________________
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Natural Gas Conversion Instructions NOTES __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ ____________________________
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The Coleman Company, Inc. • 3600 North Hydraulic Wichita, KS 67219 U.S.A. 1-800-356-3612 � TDD: 316-832-8707 www.coleman.com ©2006 The Coleman Company, Inc. All rights reserved. Coleman® and are registered trademarks of The Coleman Company, Inc. 9992-448 (6/21/06)
