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N
ASSEMBLY,USE AND CARE MANUAL
4632215
466231203
THIS GRILL IS FOR
THIS GRILL IS
OUTDOOR USE ONLY
FOR OUTDOOR
USE ONLY
CAUTION:
Read and follow
all safety statements,
assembly instructions,
and use and care
directions before
attempting to
assemble and cook.
INSTALLER/
ASSEMBLER:
Leave these instructions
with consumer.
CONSUMER:
Keep this manual for
future reference.
WARNING
Failure to follow all
manufacturer’s
instructions could
result in serious
personal injury and/or
property d
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Installation Safety Precautions WARNING WARNING WARNING • Use grill only with LP (propane) gas and the regulator/valve WARNING WARNING assembly supplied. • Grill installation must conform with local codes, or in their FOR YOUR SAFETY absence with National Fuel Gas Code, NFPA 54 / ANSI 1. Do not store or use gasoline or other Z223.1 or CAN/CGA-B149.2 Propane Installation flammable vapors and liquids in the Code. Handling and storage of LP cylinders must conform vicinity of this or any other appl
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Table of Contents Warranty Char-Broil warrants to the original consumer-purchaser that For Your Safety ......................................................................... 2 this product shall be free from defects in workmanship and Call Grill Service Center For Help And Parts........................... 2 materials under normal and reasonable use and correct Installation Safety Precautions ................................................. 2 assembly (if assembled by consumer-purchaser), f
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Before Beginning Assembly Parts List - 466231203 Key Qty Description Part # • Necessary tools for assembly of your grill include: A 1 Lid Plate P00118036A ® Phillips screwdriver, pliers and adjustable wrench. B 1 Lid Side Panel, Left P00105037K C 1 Lid Side Panel, Right P00106037K D 1 Heat Indicator P00601181A E 1 Plastic Lid Handle P00202012A F 1 Logo Plate P00403003H G 1 Warming Rack P01505007E H 2 Cooking Grid P01615003E I 3 Flame Tamer P01705005E J 1 Griddle P05702002E K 3 Burner P02001031E
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Exploded View - 466231203 B A D F G C E J H T P I M K S K M R M L Y Q BBB N AAA W CCC X JJJ DDD EEE O DD BB GGG Z GG PP CC LLL I I FF U AA KK CC V HHH FFF RR QQ I I I LL PP UU VV MMM UU TT VV YY ZZ XX KK JJ XX SS ZZ W W MM UU HH NN VV UU GG VV OO NN E E OO KKK 466231203 • 5
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4. Screw the 4 casters into the caster seats in the bottom of Assembly - 466231203 each cart leg. Turn the threaded caster stem by hand, clockwise until it stops. Fully tighten with the wrench • Unpack and remove all protective packaging. provided. See Fig. 2. 1. Position bottom shelf with the 4-hole pattern to the left side. 5. Install the two side panels and one rear panel to the cart by See Fig. 1. using 4 of the 3/16x3/8" Phillips-head screws on each panel. Leave rear panel screws loose. See
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8. Attach the door bracket to the lower holes in the front legs FIGURE 5 with the end tabs pointing upward and the flange to the rear, pointing downward. Use 2 of the 1/4x1/2" Phillips-head 13. Attach match lighting stick screws. Do not fully tighten. See Fig. 4. and chain to the right rear leg, below shelf bracket, 9. Place doors into the hinge holes of the bottom shelf and using one M4x10mm, door bracket. Push door bracket down until doors are self-tapping, Phillips-head secure and can open an
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16. Firmly attach ignitor wire from sideburner to the ignitor wire 20. Place your LP gas tank (not included) onto the pull-out tank from the grill head. See Fig. 7a. Beneath left shelf, insert tray and push tray into cart. Be sure the tank valve is facing sideburner valve into sideburner tube. See Fig. 7 for forward. See. Fig. 9. READ USE & CARE SECTION proper engagement. Attach sideburner valve to shelf using BEFORE ATTACHING REGULATOR TO LP TANK. 2 of the M4x10 Phillips
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25. Place the 3 flame tamers on the lower ledge above Use and Care burners. See Fig. 12. They should meet in the center. LP Tank 26. Place the cooking grids or griddle on the ledge above the • The LP tank used with your grill must meet the following flame tamers. requirements: • Purchase LP tanks only with these required measurements: 27. Place the secondary cooking rack into the slots on the 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 upper left and upper right of the grill bo
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Clockwise 5. Hold regulator, insert nipple (B) into LP tank valve. LP Tank Leak Test Hand tighten coupling nut, holding regulator in a For your safety straight line (C) with LP tank valve so as not to cross • Leak test must be repeated each time LP tank is exchanged or thread the connection. refilled. • Do not smoke during leak test. B B B B B • Do not use an open flame to check for gas leaks. • Grill must be leak checked outdoors in well-ventilated area, away from ignition sources such as gas f
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4. Brush soapy solution onto D DANGER ANGER D D DANGER ANGER ANGER following connections: • NEVER store a spare LP tank under or near grill or in enclosed areas. • Never fill the cylinder beyond 80% full. An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve. The safety relief valve on a LP tank could activate releasing gas and cause a fire. • If you see, smell or hear escaping gas, immediately get away from the LP tank/grill and call your fire depar
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Match Lighting ▲ ▲ ▲ ▲ ▲ Do not lean over grill while lighting. WARNING WARNING WARNING WARNING WARNING 1.Open lid during lighting. 2.Place lit match into match For Safe Use Of Your Grill: lighting stick, then into lighting • Do not let children operate or play near grill. hole on right side of grill. • Keep grill area clear and free from materials that burn. 3. Push in and turn far right burner • Do not block holes in bottom or back of grill. knob to HI. Be sure burner lights • Check burner fl
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Ignitor Check General Grill Cleaning • Turn gas off at LP tank. Push and hold electronic ignitor • Do not mistake brown or black accumulation of grease and button. "Clicks" should be heard and spark seen each time smoke for paint. Interiors of gas grills are not painted at the between collector box or burner and electrode. See factory (and should never be painted). Apply a strong "Troubleshooting" if no click or spark. solution of detergent and water or use a grill cleaner with scrub brush to i
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Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on the • Food safety is a very important part of enjoying the outdoor grill by indirect heat. The heat from selected burners circulates cooking experience. To keep food safe from harmful gently throughout the grill, cooking meat or poultry without the bacteria, follow these four basic steps: touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct f
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Troubleshooting Problem Possible Cause Prevention/Cure Clean wires and/or electrode with rubbing alcohol and clean swab. Burner will not Wires and/or electrode covered with light using ignitor. cooking residue. Replace electrode(s). Electrode cracked or broken "sparks at crack" Main Burners: Tip of electrode should be pointing toward tip of collector Electrode tip not in proper position box. The distance should be 1/8" to 1/4", adjust if necessary. Sideburner: Tip of electrode should be pointing
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A Division of W.C. Bradley Co. P. O. Box 1240 Columbus, GA 31902-1240 16 • 466231203