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Premium "P" Gas Grill
Owner’s Manual
Optional Accessories Shown
P3-1 and P4-1 Models
B100911-3-0806
A
B100911-3-0806 Page 1
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IMPORTANT This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill. The installer should be sure the manual is left in the possession of the user. The user should retain this manual for future reference when using or cleaning the grill and to properly identify any repair parts that may be required. WARNING Reference this manual for proper installation and maintenance instructions. Improper installation, adjustment, alte
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Congratulations! Welcome to the beauty, durability, and prestige of a Premium Gas ® Grill by Broilmaster . With award-winning excellence built into every feature and durability that surpasses other Premium gas grills, Broilmaster has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years. At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment. Every ef- fort will be made to ensure that Broi
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TABLE OF CONTENTS Congratulations! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual ® before assembling your Premium Broilmaster gas grill. Hardware Package ..............................................................................................................................5 Parts Diagram .....................................................................................................................................
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Hardware Package (FOR POST INSTALLATION) � � (FOR POST INSTALLATION) B100911-3-0806 Page 5
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Parts Diagram ® All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed. Page 6 B100911-3-0806
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Premium "P" Series Parts List Index Part Description P3BL-1 P3HG-1 P3GY-1 P3FBL-1 P3FGY-1 P3S-1 P3BLN-1 P3HGN-1 P3GYN-1 P3FBLN-1 P3FGYN-1 1 Grill Body Top (with heat indicator, hinge, and bridge pins) B100453 B100455 B100454 B100453 B100454 B100453 1 Grill Body Top (casting only) B100456 B100459 B100458 B100456 B100458 B100456 2 Heat Indicator (stainless) B076625 B076625 B076625 B076625 B076625 B076625 3 Lid Handle (stainless) B070486 B070486 B070486 B070486 B070486 B070486 4 Foam Grip B073097
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Premium "P" Series Parts List (Cont.) Index Part Description P4BL-1 P4HG-1 P4GY-1 P4FBL-1 P4FGY-1 P4BLN-1 P4HGN-1 P4GYN-1 P4FBLN-1 P4FGYN-1 1 Grill Body Top (with heat indicator, hinge, and bridge pins) B073286 B076830 B073282 B073286 B073282 1 Grill Body Top (casting only) B076621 B100151 B100149 B076621 B100149 2 Heat Indicator (stainless) B076625 B076625 B076625 B076625 B076625 3 Lid Handle (stainless) B070486 B070486 B070486 B070486 B070486 4 Foam Grip B073097 B073097 B073097 B073097 B0730
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GRILL ASSEMBLY Before You Begin Recommended Tools All Broilmaster grills require some assembly and These items are recommended for the assembly of your installation. Follow all instructions unless noted to apply grill: only to other specific models. • Phillips screwdriver If you purchased an accessory with your Broilmaster, • Adjustable wrench set follow the instructions provided with the accessory for • Socket set assembly and installation. If an instruction refers to a step • Soapy water s
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GRILL ASSEMBLY Ignitor Assembly Figure 1 27 19 Slide the collector box spacer (26) and nut (pro- vided on assembly) onto the collector box shaft � and tighten. Figure 1. 26 21 Note: Peel protective film from control panel label before installing ignitor. Nut 25 24 Figure 2 24 25 Installing the Ignitor Caution: Do not cut or damage ignitor wire. Carefully thread the end of the ignitor wire through the center hole in the grill bottom. Slide the ground lug (25) over the ignitor wire a
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GRILL ASSEMBLY Figure 3 Radiation Shield Place the radiation shield (10) in the grill bottom (22). Figure 3. 22 Installing the Burner Insert the burner assembly (9) into the grill bottom (22) with the venturi tubes facing the front of the grill. Fig- ure 4. The gas jets from the control valve will be inside the ends of the venturi tubes when properly installed. Attach venturi to manifold mounting bracket (15) with 2-8 x 3/4 10 Phillips screws. Figure 5. 27 Figure 5 Figure 4 9 22 15 A
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GRILL ASSEMBLY Figure 6 Handle For your added comfort a foam grip (4) has been pro- vided. Figure 7. 1 Tip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place. Fasten the front handle (3) to the grill lid (1) with two #10-24 x 1" screws. Figure 6. 3 4 Figure 7 Install side shelves or side burner to side of grill at this time. Figure 8 Lid Stop Attach the lid stop assembly to the grill bottom as shown. Figure 8. 13
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GRILL ASSEMBLY Installing Racks Place the briquet rack (8) or flavor screen rack (28) on 6 4 the burner assembly. Figure 9 Position the flavor screen (29) on to flavor screen rack (28) or the ceramic briquets (7) evenly on the briquette 7 5 rack without overlapping. For Smoker Shutter installation see DPA100 manual included with your P3S grill. 8 17 Set the multilevel cooking grids Figure 9. Installing Char-Master Briquets Individually place the ‘Char-Master’ briquets in a single layer ev
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PROPANE GAS GRILLS Grill Location Gas Type ® Never use Liquid Propane (LP) gas with a grill designed When choosing the ideal location for your Broilmaster for Natural gas, or Natural gas with a grill designed for Premium Gas Grill, remember this grill is designed for Liquid Propane gas. The type gas required for your outdoor use ONLY. grill can be determined from the product identification label located on the grill’s control panel. Questions You should never install or operate your gr
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PROPANE GAS GRILLS Propane Cylinder Safety Connection Requirements Liquid Propane (LP) gas has a long history of safe use Caution: Never use Liquid Propane (LP) gas in a when the safety precautions provided in this manual grill designed for Natural gas, or Natural gas in a are followed. grill designed for Liquid Propane gas. Questions regarding different types of gases should be directed Failure to follow these safety precautions could to your local gas supplier. result in a fire or ex
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PROPANE GAS GRILLS Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven (11") inches water column. It must be connected to the Propane gas cylinder’s female valve outlet before the grill can be operated. Caution: Operation of a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or explosion, resulting in property damage or personal injury. The pressure regulator’s fitting must r
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Gas Conversion Remove the hose and regulator from the valve. Gas Conversion Propane grills include a conversion kit for natural Replace the components inside of your grill. gas. If you have a natural grill and wish to convert Mueller it to propane you will need to purchase the optional conversion kit #BCK195. Remove the knobs from the valve assembly and locate the adjustment screws on the inside of the valve stem. Begin by removing all the components from the inside Using a small screw
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Gas Valve Identifying Your Valve 1. Valve mounting flange 2. Valve stem cap 3. Stamping on exterior of valve 4. Gas inlet connection Page 18 B100911-3-0806
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NATURAL GAS GRILLS Gas Type Grill Location ® When choosing the ideal location for your Broilmaster The type gas required for your grill can be determined Premium Gas Grill, remember this grill is designed for from the product identification label located on the grill’s control panel. Questions regarding different outdoor use ONLY. types of gases should be directed to your local gas You should never install or operate your grill in any supplier. building, garage, or other enclosed area. C
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Operation - Propane & Natural Grills Operating Instructions Checking for Gas Leaks Using the Ignitor Check for gas leaks every time you connect your Broil- ® master propane gas grill to a Propane gas cylinder, Caution: If a burner fails to light after 5 sec- when a connected cylinder has not been used recently, onds, turn the burner OFF for 5 minutes, to or when either a natural or propane grill is being used allow the gas to clear, then try again. for the first time. 1. Turn knob on the gril