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Btuil -i n Kit Owner ’s Manual
BH-1, BH a X-1, BB a a-1, Bsa-1, BDa-1 anD BrB-1 K its
OutDOOr Grill MOuntinGs
FOr use H wit P3, r3, H3 Or t3 s eries BO r ilMaster PreMiuM Gas
Grills
O instructi ns Must Be leFt witH tH O e FO wner r F uture F re erence F a tertiO allainst n.
r ainet Owner ’s Manual FOr Future r eFerence .
n Ote : ul c ertiFO tiica n eXtenDs Oynl t O H t e POD r uct , nO t H t e tiO allainst n OF H t e PrODuct .
GAS-FIRED
Page 1
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THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY. iMPOantrt w e aDvise yOu t O careFyull D rea anD FOllOw H t e instructiOns in H t is Owner ’s Manual BeFOre ® allinG inst Or usinG yOur new BO r ilMaster Btuil -i n Kit . w Hen alleD inst D an useD as recOMMenDeD , yOur Btuil -in Kit will OFFer years OF cOOKinG tisF sa actiOn . t He allerinst sHOulD Present yOu witH tHis Manual . Please ainret it FOr Future reFerence . G arninw r eFerence tHis Manual FOr POP r er tiO allainst n anD Maintena
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t aBle OF c Ontents Congratulations! You have chosen the finest Built-In Kit for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your premium Broilmaster Built-In Kit. Location, Connections, and Safety ................................................................................................3 - 4 Enclosure Construction Guidelines .................................................................................................... 5 BHA & BHAX G
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l OtiO ca n , c OO nnecti ns , anD s aFety CAUTION: THE GRILL AND ITS INDIVIDUAL SHUTOFF Built-In Kit Location VALVE MUST BE DISCONNECTED FROM THE GAS Built-In Kits are designed for outdoor use ONLY. SUPPLY PIPING SYSTEM DURING ANY SYSTEM PRESSURE TESTING AT TEST PRESSURES IN EXCESS This Built-In Kit is designed for use with all P3 and T3 Model ® OF 1/2 PSIG. Broilmaster gas grills and cannot be used with any other grill or in any other capacity. Checking for Gas Leaks Never install or op
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e nclOsure c OnstructiOn GuiDelines Enclosure must be construction from non-combustible material. If tile is used on the top surface of your enclosure, it may be necessary to enlarge openings at the top edges to allow the frame pieces of the BHA and BSA to mount flush against the enclosure. Screws for enclosure mounting have been supplied. Installer must measure for thickness and use appropriate hardware for installation. If the enclosure is constructed from masonry materials, it may be neces
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BHa-1 & BHaX-1 G rill s O urr D un Kits i tiO allanst n i nstructiOns nOtice: r eFer t O tHe Btuil -i n Kit e nclOsure c OO nstructi n GuiDe On PG a e 5 FOr PrOPer DiMO ensi ns OF tHe OPeninG FOr tHe BHa-1 G rill s urrOD un Kit Page 6 B101502-3-1012
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BHa-1 & BHaX-1 G rill s urrOunD e XPlODeD v iew & Parts l ist ® All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed. 1 2 3 5 8 4 9 6 7 Index No. Part No. Description Quantity 1 R27
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BHa & BHaX a sseMByl Attention: If applicable, remove protective film from parts 3. Place the grease tray into BHA surround by sliding it before installation. under the bracket. See Figure 3. 1. Remove the surround from the shipping box and place BHAASSEMBLY the BHA surround into position in the constructed enclosure. See Figure 1. GREASETRAY Figure 3 4. Place the control housing assembly into BHA surround and secure it to the BHA surround. See Figure 4. BHAASSEMBLY CONTROLHOUSING ASSEMBLY
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BHa & BHaX a MB sse yl 6. After insuring that all the contents are removed from the 8. Check for gas leaks as discussed in the “Checking for inside of the grill, install the grill in the BHA surround by Gas Leaks” Section of this manual on page 4. slightly tilting the grill forward and placing it on the top 9. Open control housing and connect flex line to the main of the support bracket. See Figure 6. valve, then close the control housing door. Figure 8. Figure 6 7. Mount the grill to the BHA
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BHa & BHaX a MB sse yl 10. Install each of the four vent covers (BRB Vent Register Alternate Match Lighting Instructions Kit) into the Built-In Kit Enclosure using two #8 x 3/4” 1. Turn the burner control knobs clockwise to the OFF screws. See Figure 9. position. 2. Turn ON gas at the source. 3. Open the grill lid. 4. Open the BHA access door. Locate the Ignitor Rod, which is permanently attached to the inside of the Bottom Shelf. 5. Insert an unlit match into the coiled end of the ignitor
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BBA-1 TANK CADDY INSTALLATION INSTRUCTIONS O n : tice r F e er t O tHe Btuil -i n Kit e O ncl sure c OnstructiOn GuiDe FOr PrOPer DM i ensiOns OF tHe OPeninG FOr tHe BBa-1 t anK c aDDy . THE BBA TANK CADDY IS DESIGNED TO BE USED AS EITHER AN ENCLOSURE FOR A PORTABLE PROPANE TANK OR A GARBAGE RECEPTACLE. PLEASE REFER TO THE APPROPRIATE SECTIONS OF THIS MANUAL FOR PROPANE TANK REQUIREMENTS, CONNECTIONS, AND SAFETY. B101502-3-1012 Page 11
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BBa t anK c aDDy e XPlODD e v iew anD Parts l ist ® All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, ® contact Broilmaster Customer Service at 800-851-3153 • WWW.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model number of your Single Door, Part Name, Part Number, and Quantity of parts needed. 1 3 2 PARTS LIST Index No. Part No. Description Quant
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BBA TANK CADDY INSTALLATION Recommended Tools: Phillips Screw Driver or an 2 electric screw driver. While positioned on its side, place the BBA Door 1 Assembly into the BBA Frame opening. FIGURE 2. Make sure BBA Tank Caddy opening dimensions match BBAFRAMEASSEMBLY those in FIGURE 1. Place the BBA Frame Assembly in the Built-In Enclosure. Secure the BBA Frame to the Enclosure with eight (8) 8 x 3/4” Hex Head screws as shown in FIGURE 1 Note: The hinge pins on the BBA Frame will be located
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BBA TANK CADDY INSTALLATION less than a total free area of 10 square inches 4 2 (64.5 cm ). Lower the BBA Door Assembly onto the two hinge pins 2. Ventilation opening(s) shall be provided at floor inside the lower left and right sides of the BBA Frame. level and shall have a total free area of not less FIGURE 4 . 2 than 1/2 square inch per pound (7.1 cm /kg) of stored fuel capacity and not less than a total free 2 area of 10 square inches (64.5 cm ). If ventilation openings at floor lev
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BSA-1 SIDE BURNE r surrOunD Kit INSTALLATION INSTRUCTIONS nOtice: r eFer t O tHe Btuil -i n Kit e nclOsure c OO nstructi n GD ui e FOr POP r er DiMensiOns OF tHe OPG enin FOr tHe B-1 sa s iDe Burner s urrOunD THE BSA SIDE BURNER SURROUND IS DESIGNED TO BE USED WITH THE DPASBC NATURAL and PROPANE GAS SIDE BURNER ONLY. DO NOT USE ANY OTHER SIDE BURNER WITH THE BSA SIDE BURNER SURROUND. B101502-3-1012 Page 15
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Bsa s iDe Burner s O urr D un e XPlODeD v iew anD Parts l ist ® All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, ® contact Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model number of your Side Burner, Part Name, Part Number, and Quantity of parts needed. 3 2 1 PARTS LIST Index No. Part No. Descr
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Bsa i O tiallanst n Recommended Tools: Phillips Screw Driver or an electric screw driver. 2 Attach one end of the Side Burner Hose to your ® Broilmaster DPASBC Side Burner. The remaining end of the hose should be routed down through the 1 bottom of the BSA Liner. Place the side burner into Make sure BSA Side Burner Surround opening the BSA Liner and slide it completely to the rear of the dimensions match those in FIGURE 1. Place the BSA Liner. FIGURE 3. Liner into the Enclosure and che
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BD-1 a sinG/DO le B u DOO le K r it INSTALLATION INSTRUCTIONS O n : tice r F e er t O H t e Btuil -i n Kit e nclOsure c OnstructiOn GuiDe FOr POP r er DM i O ensi ns OF tHe OPG enin FOr H t e BDa-1 s G in le /DOB u le DOOr Kit THE BDA SINGLE DOOR KIT IS DESIGNED TO BE USED IN AN ISLAND OR OTHER APPLICATION. Page 18 B101502-3-1012
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BDa s inGle DOOr e XPlODeD v iew anD Parts l ist ® All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, ® contact Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model number of your Single Door, Part Name, Part Number, and Quantity of parts needed. 1 2 3 4 PARTS LIST Index No. Part No. Description Quan
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BDa s inGle DOOr i O tiallanst n Attention: If Applicable, remove protective film from parts before installation. Recommended Tools: Phillips Screw Driver or an electric screw driver. 1 The BDA Single Door will be fully assembled when it is shipped out. Remove door from frame by depressing one of the spring loaded pins and set aside. FIGURE 1. SCREW(8) FIGURE 3 3 Secure the BDA Door to the door frame by inserting the spring loaded pin in the bottom frame hole. Locate the FIGURE 1 upper
